Arrow Pneumatics RH203 Instruction & Maintenance Manual Download Page 6

3. OPERATION 

A.       START-UP 
 

After all piping and electrical connections are made, proceed as follows: 
 
1. SLOWLY pressurize the dryer. When the dryer reaches full operating pressure, check 

the system for air leaks. Soap test all joints and fittings. To maintain desired dewpoint, 
any leaks detected must be fixed, especially those on the outlet side of the dryer. 

2. Adjust purge adjustment valve so that purge pressure gauge reads appropriate pressure 

(see attached purge pressure chart). 

3. Energize electrical circuit. 
4. When electrical circuit has been energized, the control circuit board or mechanical timer-

will start to operate and automatically initiate dryer operation. The timer is factory set, so 
that no field adjustment is necessary. 

NOTE 

AT INITIAL START-UP, CHECK THE DRYER OPERATION FOR ONE OR TWO 
CYCLES, ESPECIALLY AT THE TIME OF THE TOWER SHIFT. VERIFY THAT 
ALL SYSTEMS ARE OPERATING IN THEIR PROPER ORDER AND 
SEQUENCE. IF THE DRYER IS NOT FUNCTIONING PROPERLY, CONTACT 
YOU ARROW REPRESENTATIVE. 

B.       DRYER OPERATION 
 

The dryer is fully automatic in operation and will now operate with a minimum of 
maintenance and care. Each sequence of operations is programmed by a central circuit 
board or mechanical timer. Dryer programs may differ slightly, but all perform similar 
functions. 
 
Standard dryers operate on a 10 minute NEMA cycle with 5 minutes drying and 5 minutes 
regenerating. 
 
At tower switchover, a 20 second time interval is allowed to bring both towers to full line 
pressure before switchover, thus preventing rapid pressurization which would agitate the 
desiccant bed.  A special repressurization circuit is energized when the purge valve closes 
to maintain a 30 second repressurization.

 

         

 

 

 

Summary of Contents for RH203

Page 1: ...1 HEATLESS DESICCANT AIR DRYER INSTRUCTION MAINTENANCE MANUAL MODEL RH203 THROUGH RH224...

Page 2: ...OPERATING THE DRYER IT IS RECOMMENDED THAT THIS MANUAL BE STUDIED AND CLEARLY UNDERSTOOD SECTION TOPIC DESCRIPTION 1 SAFETY PRECAUTIONS 2 INSTALLATION 3 OPERATION 4 MAINTENANCE SYSTEM CHECK 5 PREVENT...

Page 3: ...F NOT CAREFULLY FOLLOWED CAUTION MAINTENANCE OR OPERATING PROCEDURES AND TECHNIQUES THAT WILL RESULT IN DAMAGE TO EQUIPMENT IF NOT CAREFULLY FOLLOWED NOTE MAINTENANCE OR OPERATING PROCEDURES AND TECHN...

Page 4: ...low 32 F Locate dryer to avoid extremes of heat and cold from other conditions Best results occur when dryer is located as close to point of use as practical Where applicable dryer towers should be in...

Page 5: ...s recommended to bypass the dryer Use the fewest elbows and taper connections necessary to keep pressure drop at a minimum D PREFILTERS AFTERFILTERS It is important that a prefilter and an afterfilter...

Page 6: ...IAL START UP CHECK THE DRYER OPERATION FOR ONE OR TWO CYCLES ESPECIALLY AT THE TIME OF THE TOWER SHIFT VERIFY THAT ALL SYSTEMS ARE OPERATING IN THEIR PROPER ORDER AND SEQUENCE IF THE DRYER IS NOT FUNC...

Page 7: ...1 Purge Flow Adjustment Valve 2 Purge Flow Meter Gauge 3 Purge Orifice Located in pipe union The purge flow system is located between the twin towers of the dryer and or above the control box The func...

Page 8: ...IRTY MUFFLER PURGE SYSTEM CAN CAUSE INJURY SHOULD YOU ATTEMPT TO DISASSEMBLY WHILE PRESSURIZED E PURGE FLOW CALCULATION To calculate Purge Air Flow required for your application you must first complet...

Page 9: ...water vapor content of the outlet air from the drying instantaneously to a change in the moisture content of air stream The moisture content of the sample air stream indicates the wetness of the dryin...

Page 10: ...4 TO 6 MONTHS WHILE DESICCANT AGING OCCURS 2 Failure to Shift Alarm FTSA A The Failure to Shift Alarm monitors tower shifting and energize an alarm light on the front panel of the control box should...

Page 11: ...valve leaking Disassemble clean and repack or replace 4 MAINTENANCE AND SYSTEM CHECK B PREFILTERS AND AFTERFILTERS 1 Prefilters The cartridges of the prefilters must be changed as often as required to...

Page 12: ...to bleed off so that no air flow is evident through muffler If muffler is clogged slowly loosen the muffler and allow the air to bleed off 6 Replace muffler 7 Return purge flow adjusting valve to ori...

Page 13: ...eck dryer cycle and sequence of operations i e drying depressurizing regenerating heating and cooling 4 Check tower temperature gauges during third and fourth hour of regeneration cycle D EVERY 3 MONT...

Page 14: ...nt if necessary Desiccant contaminated by oil 1 Install suitable prefilter 2 Replace dryer desiccant Excessive pressure drop in dryer Excessive flow rate 1 Check flow rate 2 Locate cause for increased...

Page 15: ...nd its solenoid valve Refer to earlier steps if pilot air is detected 2 Check depressurization timer circuit Dryer fails to purge Purge valve does not open Purge valve stuck in closed position 1 Check...

Page 16: ...RH208 150 21 2 50 PSIG RH209 200 28 25 50 PSIG RH210 250 35 3 45 PSIG RH211 300 42 37 42 PSIG RH212 350 48 1 50 PSIG RH213 400 56 5 45 PSIG RH214 500 70 6 38 PSIG RH215 650 88 7 35 PSIG RH216 750 105...

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Page 19: ...NK SOLENOID VALVE PURGE LEFT SOENOID VALVE PURGE RIGHT P U S H B U T T O N R E S E T G R O U N D T I M E R P R I N T E D W I R I N G B O A R D S S FU IL RT IL LT SVLT SVRT S V P L S V P R PB G R D T P...

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Page 21: ...5 0 0 N O A K W O O D R O A D L A K EZ U R I C H I L L I N O I S 6 0 0 4 7 8 4 7 4 3 8 9 1 0 0 REGENERATIVEAIRDRYER L A B E L N O 1 2 6 0 0 0 Arrow P U R G EP R E S S U R E L E F TT O W E RP R E S S...

Page 22: ...MBLY 126502 126502 126502 126502 126502 PILOT AIR FILTER 9052 9052 9052 9052 9052 ELEMENT KIT PILOT AIR FILTER EK9052 EK9052 EK9052 EK9052 EK9052 REPLACEMENT DESSICCANT TOTAL ACTIVATED ALUMINA 1 8 BEA...

Page 23: ...EMBLY 126502 126502 126502 126502 PILOT AIR FILTER 9052 9052 9052 9052 ELEMENT KIT PILOT AIR FILTER EK9052 EK9052 EK9052 EK9052 REPLACEMENT DESICCANT TOTAL ACTIVATED ALUMINA 1 8 BEADS RH215 754 LBS RH...

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