ARO ARO 6661AX-X-C Operator'S Manual Download Page 3

PAGE 3 OF 8

6661AX-X-C

AIR AND LUBE REQUIREMENTS

WARNING

EXCESSIVE AIR PRESSURE. Can cause pump

damage, personal injury or property damage.

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A filter capable of filtering out particles larger than 50 microns should
be used on the air supply. There is no lubrication required other than
the “O” ring lubricant which is applied during assembly or repair.

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If lubricated air is present, make sure that is compatible with the Ni-
trile “O” rings in the air motor section of the pump.

OPERATING INSTRUCTIONS

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Always flush the pump with a solvent compatible with the material
being pumped if the material being pumped is subject to ‘‘setting up”
when not in use for a period of time.

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Disconnect the air supply from the pump if it is to be inactive for a few
hours.

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The outlet material volume is governed not only by the air supply but
also by the material supply available at the inlet. The material supply
tubing should not be too small or restrictive. Be sure not to use hose
which might collapse.

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When the diaphragm pump is used in a forced-feed (flooded inlet)
situation it is recommended that a “Check Valve” be installed at the
air inlet.

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Secure the diaphragm pump legs to a suitable surface to insure
against damage by vibration.

MAINTENANCE

Refer to the part views and descriptions as provided on page 4 through 7
for parts identification and Service Kit information.

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Certain ARO “Smart Parts” are indicated which should be available
for fast repair and reduction of down time.

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Service kits are divided to service two separate diaphragm pump
functions: 1. AIR SECTION, 2. FLUID SECTION. The FLUID SEC-
TION is divided further to match typical part MATERIAL OPTIONS.

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Provide a clean work surface to protect sensitive internal moving
parts from contamination from dirt and foreign matter during service
disassembly and reassembly.

MAINTENANCE CONTINUED

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Keep good records of service activity and include pump in preven-
tive maintenance program.

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Before disassembling empty captured material in the outlet manifold
by turning the pump upside down to drain material from the pump.

FLUID SECTION DISASSEMBLY

1. Remove top manifold(s).
2. Remove (22) balls, (19 and 33) “O” rings and (21) seats.
3. Remove (15) fluid caps.
NOTE: Only PTFE diaphragm models use a (7) primary diaphragm and
an (8) backup diaphragm. Refer to the auxiliary view in the Fluid Section
illustration.
4. Remove the (6) nut, (7) or (7 / 8) diaphragms and (5) washers.
5. Remove (3 and 4) “O” rings.
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.

FLUID SECTION REASSEMBLY

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Reassemble in reverse order.

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Clean and inspect all parts. Replace worn or damaged parts with
new parts as required.

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Lubricate (1) diaphragm rod and (2) “O” ring with Key-Lube

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grease.

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Use ARO PN / 98930-T Bullet (installation tool) to aid in installation
of (2) “O” ring on (1) diaphragm rod.

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Be certain (7) or (7 / 8) diaphragm(s) align properly with (15) fluid
caps before making final torque adjustments on bolt and nuts to
avoid twisting the diaphragm.

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For models with PTFE diaphragms: Item (8) Santoprene diaphragm
is installed with the side marked “AIR SIDE” towards the pump cen-
ter body. Install the PTFE Diaphragm with the side marked “FLUID
SIDE” towards the fluid cap.

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Re-check torque settings after pump has been re-started and run a
while.

Air

Side

Fluid Side

Fluid
Side

Air Side

CROSS SECTION VIEW OF DIAPHRAGMS

(Refer to figure 3, page 5)

8

1

6

4

3

5

7

2

Torque Sequence

(Refer to figure 3, page 5)

Figure 2

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Viton

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and Hytrel

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are trademarks of the DuPont Company

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Kynar

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is a trademark of Penwalt Corp.

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Santoprene

R

is a trademark of the Monsanto Company, licensed to Advanced Elastomer Systems. L.P.

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Key-Lube

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is a registered trademark of Key Industries

Summary of Contents for ARO 6661AX-X-C

Page 1: ...Diaphragm Pump offers high volume delivery even at low air pressure and a broad range of material compatibility options available Refer to the model and option chart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure differential in theairchamberstoalternatelycreatesuctionandpositivefluidpressure in the fluid chambers ba...

Page 2: ...slowly loosening and removing outlet hose or piping from pump WARNING EXPLOSION HAZARD Models containing alumi numwettedpartscannotbeusedwith III Trichloroethane Me thylene Chloride or other Halogenated Hydrocarbon solvents which may react and explode S Check pump motor section fluid caps manifolds and all wettedpartstoassurecompatibilitybeforeusingwithsolvents of this type WARNING HAZARDOUSMATERI...

Page 3: ...mdirtandforeignmatter duringservice disassembly and reassembly MAINTENANCE CONTINUED S Keep good records of service activity and include pump in preven tive maintenance program S Beforedisassemblingemptycapturedmaterialintheoutletmanifold by turning the pump upside down to drain material from the pump FLUID SECTION DISASSEMBLY 1 Remove top manifold s 2 Remove 22 balls 19 and 33 O rings and 21 seat...

Page 4: ... C 90533 M SPM Y328 14 T Y328 112 T 93282 T 93281 T x Quantity of eight 8 required for models 6661X3 X 6661X4 X and 6661XP X Quantity of four 4 required for models 6661XF X 6661XG X 6661XJ X 6661XK X 6661XL X 6661XN X 6661XR X 6661XS X and 6661XT X MANIFOLD FLUID CAP MATERIAL OPTIONS 6661XX XXX C POLYPROPYLENE P V D F 6661X3 6661XP 6661XF 6661XR 6661XJ XL 6661XS XT 6661X4 6661XG 6661XK XN Item Des...

Page 5: ...Caps Manifold Bolts 120 140 in lbs 13 6 15 8 Nm apply Loctite Nickel Antiseize to threads 38 Bolt 40 45 in lbs 4 5 5 1 Nm 61 61 COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR EPR Blue Blue S HYTREL Cream N A NEOPRENE Green Green S NITRILE Red Red S SANTOPRENE Cream Cream SANTOPRENE Green N A Backup PTFE White White POLYURETHANE N A Red VITON Yellow Yellow S STRIPE S DOT 8 k Apply Key Lube grease t...

Page 6: ...ith new parts as necessary Look for deep scratches on metallic surfaces and nicks or cuts in O rings S Take precautions to prevent cutting O rings upon installation S Lubricate O rings with Key Lube grease S Do not over tighten fasteners refer to torque specification block on view S Re torque fasteners following restart PILOT VALVE DISASSEMBLY 1 Remove 104 retaining ring 2 Remove 123 screws and 12...

Page 7: ...NT 115 SPACER LEGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION MAJOR VALVE CROSS SECTION DETAIL 201 109 110 k 112 114 k 113 k 115 111 k 116 124 TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS 105 40 50 in lbs 4 5 5 6 Nm LUBRICATION SEALANTS k Apply Key Lube to all O rings U Cups mating parts z Apply Loctite 271 to threads g Apply Dri Loc 204 to threads 102 k 128 104 121 z...

Page 8: ... F F B D DIMENSIONS 6661XJ X 6661XL X 6661X3 X 6661XS X 6661XK X 6661XF X 6661XP X 6661X4 X 6661XT X 6661XN X 6661XR X 6661XG X A 12 21 32 321 mm 12 15 32 316 mm 13 5 32 334 mm 13 1 32 331 mm 13 5 32 334 mm 13 1 32 331 mm B 13 25 32 349 mm 13 19 32 345 mm 13 25 32 350 mm 13 19 32 345 mm 13 25 32 350 mm 13 19 32 345 mm C 10 1 16 255 mm 9 15 16 252 mm 10 1 16 255 mm 9 15 16 252 mm 10 1 16 255 mm 9 1...

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