Service Reference Manual
SEQUENCE OF OPERATIONS
2-7
SRM-HW/HWC 2/99
9.
After 30-second “on” delay, the
circulating air
blower
relay energizes the heat terminal and the
circulating air blower
is energized.
10. The unit will continue to operate normally until the
R-W
circuit is interrupted.
11. When the heat call is satisfied, the
thermostat
will
interrupt the
R-W
circuit. This causes the 24-volt
signal to the white wire in the unit to be de-ener-
gized.
12. The
gas valve
closes immediately as 24V through
pin 4 of the 6-pin ignition wire harness is de-
energized by the
ignition control
.
13. The
ignition control
initiates a 120-second
circu-
lating air blower
“off” delay and 5-second
com-
bustion blower
post-purge delay.
14. After 5 seconds, the
combustion blower
shuts off.
15. After 120 seconds, the
circulating air blower
shuts off and the system returns to standby mode.
Note: During a call for heat, the green LED shows
consistent fast flash (as long as the
R-W
circuit is
closed). When the
R-W
circuit is interrupted
(indicating the heat call has been satisfied), the
green LED returns to a consistent slow flash.
LIMIT/ROLLOUT OPENS
In all modes of operation, 24VAC is supplied to the
ignition control
24VAC
hot terminal and is passed
through the
ignition control
to pin 6 of the 6-pin
ignition wire harness.
1.
A 24-volt signal is sent from pin 6 of the 6-pin
ignition wire harness to one side of the Normally
Closed manual reset
rollout switch
, across the
r
ollout switch
to one side of the Normally Closed
auto reset
limit switch
and across the
limit switch
to pin 1 of the 6-pin ignition wire harness.
2.
This circuit energizes whenever line voltage power
is supplied to the unit.
3.
If the circuit is interrupted by either switch opening,
the 24-volt signal to pin 1 of the 6-pin ignition wire
harness de-energizes.
4.
This causes the
combustion blower
relay to
energize, sending L1 power to the
CMB BLWR
terminal on the
ignition control
. It also causes the
circulating air blower
heat speed relay to ener-
gize, sending L1 power to the
ACB HEAT
terminal
on the
ignition control
. This causes both blowers
to start immediately.
5.
The
ignition control
lockouts the
spark ignition
cable
terminal and pin 4 of the 6-pin ignition wire
harness until the 24-volt signal is restored at pin 1 of
the 6-pin ignition wire harness.
6.
The
circulating air blower
and the
combustion
blower
are energized until the 24-volt signal is
restored at pin 1 of the 6-pin ignition wire harness.
7.
The green ignition control LED shows a 4 flash fault
code (indicating
limit switch
/
rollout switch
open).
8.
When the 24-volt signal is restored at pin 1 of the 6-
pin ignition wire harness, the
ignition control
starts
a 5-second
combustion blower
post-purge delay
and a 120-second
circulating air blower
“off”
delay.
9.
Once the delays have timed out, both blowers stop
and the green LED flashes a consistent slow flash if
no heat call is present. (A consistent fast flash
appears if there is a call for heat.)
Note: The
limit switch
resets automatically when
temperatures are acceptable, but the
rollout
switch
must be manually reset by pushing in on
the small button on top of the switch.
The reason why the switches opened must be
determined before any corrective action is taken.
PRESSURE SWITCH OPENS (BLOCKED FLUE)
When the
R-W
circuit is energized, a 24-volt signal is
sent to the
ignition control
. This starts the call for
heat.
1.
The 24-volt signal from the
R-W
circuit energizes
the
combustion blower
relay, sending L1 power to
the
CMB BLWR
terminal on the
ignition control
.
This starts the
ignition control
.
2.
At the same time the
combustion blower
relay
energizes, the 24-volt signal is sent to pin 2 of the 6-
pin ignition wire harness and from pin 2 to one side
of the Normally Open
pressure switch
.
3.
When the
combustion blower
causes the
pres-
sure switch
to close, a 24-volt signal is sent across
the switch to pin 5 of the 6-pin ignition wire harness.
The 24-volt signal energizes at pin 5 and the ignition
sequence continues.
4.
If the
combustion blower
fails to close the
pres-
sure switch
, the 24-volt signal is not sent to pin 5
of the 6-pin ignition wire harness and the
ignition
control
does not initiate a 30-second pre-purge
delay.
5.
No signal is sent to the
spark ignition cable
terminal on the
ignition control
or to the
gas valve
through pin 4 of the 6-pin ignition wire harness.
6.
The
combustion blower
continues to run for 60
seconds. After 60 seconds, the
ignition control
automatically de-energizes the
combustion
blower
relay. This interrupts L1 power to the
CMB
BLWR
terminal on the
ignition control
.
7.
The
combustion blower
remains de-energized for
approximately six minutes. During this 6-minute
lockout, the green LED flashes three times (indicat-
ing pressure switch fault—open or closed).
Summary of Contents for HWC PREMIER 122
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