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Ariterm Biomatic+ 20i/40, Installation And Operating Instructions Manual

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Ariterm Biomatic+ 20i/40 Installation And Operating Instructions Manual Download Page 22

ARITERM AB 

•

 ARITERM OY  

 

Installation and operating instruction • Version 2.0 • 12.04.2017  

22/32

5P01781-A / 5P01781-B

  ALARMS AND TROUBLESHOOTING

ALARM MESSAGE

CAUSE

ACTION

Alarm Ignition failed

The boiler didn’t ignite 
during cold start.

Pellets haven’t reach up to the 
ignition hole in the burner cup.

Alarm High power mode

No flame during High power 
mode.

Control and/or clean the flame 
sensor.

Alarm Low power mode

No flame during Low power 
mode.

Control and/or clean the flame 
sensor.

Alarm fan tachometer

No tacho pulses detected 
from fan1.

Control the fan1 and the 
cabling.

Alarm Max time external 
feeder

The external feeder has been 
operating longer than the 
maximum time.

Check the pellets in the 
storage. Check the external 
auger connector. Control the 
level sensors in the burner.

Alarm Max time internal 
feeder

The internal feeder has been 
operating longer than the 
maximum time.

Control the level sensors in  
the burner.

Alarm Ignition element 
broken

The ignition output is not 
consuming any current.

Check the ignition element 
connections and/or the  
element resistance.

Alarm ESBUS  
communication

No communication from 
CRB122 to boiler.

Check internal and external 
cabling.

Alarm power card  
communication

No communication between 
RPi and power card.

Check connector between  
RaspberryPi and power card.

Alarm Lost database

No data in the database.

Try to reboot the boiler by pres-
sing the boiler control switch 
in 12 s, wait 12s, make the 
boiler powerless and power it 
up again.

ALARM MESSAGE

CAUSE

ACTION

Alarm Safety circuit open

The safety circuit to the cut 
out thermostat is open.

Control why the boiler has  
been overheated.  
Lower boiler temperature. 
Check cabling to cut out  
thermostat.

Alarm Low SD card  
memory left

The SD card is nearly full.

Contact your nearest  
Ariterm dealer.

Alarm No SD card  
memory left

The SD card is full.

Contact your nearest  
Ariterm dealer.

Alarm Maintenance  
time 1 exceeded

The total operating time of 
the external auger is longer 
than the maximum time 
alarm1 settings.

Clear the maintenance  
alarm 1 in the maintenance 
menu.

Alarm Maintenance  
time 2 exceeded

The total operating time of 
the external auger is longer 
than the maximum time 
alarm 2 settings.

Clear the maintenance  
alarm 2 in the maintenance 
menu.

Alarm Oxygen sensor 
failure

The oxygen sensor is faulty.

Contact your nearest  
Ariterm dealer.

Alarm Pellet storage low

Low pellets level in the 
storage.

Clear the alarm and fill the 
storage with pellets.  
Remember to add pellets in  
the “Pellet store” menu  
as well.

Alarm Boiler temperature 
limit reached

The boiler is almost  
overheated.

Lower the stop temperature  
or increase the speed of the 
charge pump when using  
tank mode.

Summary of Contents for Biomatic+ 20i/40

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Ariterm Biomatic 20i 40i Ariterm Biomatic 20i 40i Light Ariterm Biomatic 20i 40i Ultra Light Version 2 0 12 04 2017 5P01781 A 5P01781 B ...

Page 2: ... Transport The boiler is delivered in a wooden frame The base is a platform from which the boiler can be safely lifted The packaging should be unwrapped as close to the installation site as possible It is important for thereceiver to verify the general state of the boiler before accepting the delivery In case of damage the installer supplier must be contacted without further delay Storage The boil...

Page 3: ...on heater 3x16 A Light Ultra Light model 1 kW 1x6 A Burner ignition 500 W Burner normal 40 W 19 W Standard model 400V 3N 50 Hz Light Ultra Light model 230V 1N 50 Hz Standard model 9 kW immersion heater 3x16 A Light Ultra Light model 1 kW 1x6 A Burner ignition 560 W Burner normal 60 W 19 W TECHNICAL DATA ARITERM BIOMATIC Standard delivery Four way mixing valve ESBE TM 20 Sweeping gear Dirt trap Bri...

Page 4: ...ing to EN standards with a diameter of 6 or 8 millimeters are the recommended fuel for the boiler The convection parts of the boiler is automatically cleaned on set intervals Ash is to be removed from the ash box located in the lower part of the boiler For safety reasons the Biomatic 20i 40i and fuel store must be placed apart from each other to prevent possible damage Any malfunctions or damages ...

Page 5: ...y zone against fire in the back Ignition element BURNER OPERATING PRINCIPLE 1 Actual boiler temperature 2 Immersion heater on off 3 DHW charge pump on off 4 Burner control switch on off reset 5 Status LED green red No light OFF Green 1 s on 3 s off Standby Green 3 s on 1 s off Ignition Green Operation Red Alarm 6 Cut out thermostat 7a Immersion heater back up Cut out thermostat 7b Immersion heater...

Page 6: ...fety valve is in working order and there are no obstacles between the valve and the boiler Flue pipe connection and ventilation air intake Biomatic 20i Biomatic 40i Recommended flue pipe diameter Ø 100 mm Ø 140 mm Recommended flue pipe length 4 m 4 m Recommended underpressure in the combustion chamber 3 15 Pa 3 15 Pa Ventilation air intake 100 cm2 200 cm2 Recommended under pressure in the chimney ...

Page 7: ...ting circuit under floor or radiator heating 3 4 way valve first heating circuit raiator or under floor heating 4 Circulation pump additional heating circuit 5 Circulation pump first heating circuit 6 Floor heating network manifolds 7 Radiator heating network 8 Expansion vessel 9 Service shut off valve 10 Safety valve 11 Filling valve 12 DHW mixing valve PIPE INSTALLATIONS ...

Page 8: ...k Black Black Black Black Black Black Tap water pump Black Blue Charge pump Blue Brown Black Brown Black Blue White Red Blue P 1 Black J26 Red Red Red Red Red Black Brown Boiler Sensor Flue gas Sensor Brown 2x Grey 2x Circulation pump N L Brown Blue Blue Blue Brown Brown Black Black Red Red Red Black 2x Black Brown Red Grey Black Yellow Black white White Orange Black yellow Black orange Flame sens...

Page 9: ...ack Black Black Black Black Black Tap water pump Black Blue Charge pump Blue Brown Black Brown Black Blue White Red Blue Blue P 1 Black Brown Black J26 Red Red Red Red Red Black Brown Boiler Sensor Flue gas Sensor Brown 2x Grey 2x Circulation pump N L Brown Blue Blue Blue Brown Brown Black Black Red Red Red Black 2x Black Brown Red Grey Black Yellow Black white White Orange Black yellow Black oran...

Page 10: ... web browser of your WiFi unit and you will access Ariterm Portal Control Via Ariterm Portal Control you will be able to access and control your boiler wherever you are given that you have internet connection NOTE It is at this point strongly recommended to change password START UP START AND STOP Burner start up Turn the burner and the internal DHW circulation pump on from the operating switches a...

Page 11: ...s in the burner head for ignition and by doing so saves energy In normal use when the burner goes from Glow mode to Power mode the burner performs a Warm start The burner starts up automatically after power failures Warm or Cold start depending on the temperature of boiler water Stop The burner can be stopped at any stage of the combustion process Set Burner to Off by pressing the burner control s...

Page 12: ...ecting to Ariterm web interface under Start up Start and Stop Home In the Home menu you can see readings as follows The present operating mode of the burner On or Off status of the burner Sync status Boiler temperature Room temperature Outdoor temperature Estimated pellet level Oxygen level Flow water temperature Buffer tank top temperature Buffer tank bottom temperature Flue gas temperature Flame...

Page 13: ...01781 B MENU STRUCTURE ARITERM LOCAL PORTAL CONTROL Alarm In the Alarm menu you can see current alarms and are able to confirm them You can also view and search the alarm history Alarm Manage emails In the Alarm Manage emails menu you can add receivers of alarm emails and customize them to each address ...

Page 14: ...90 C desired room temperature and set the burner in On Off mode Settings Maintenance In the Settings Maintenance menu you are able to set two different alarm timers When the external feeder has run set time you will get an email If email is added in alarm menu Clear the Maintenance alarm by setting Clear Maintenance alarm 1 or 2 to ON and click Update After each cleaning of the burner you should s...

Page 15: ...eater If Immersion heater back up mode is set to ON the immersion heater will operate as back up according to the boiler temperatures in the Settings Main menu IF the boiler is in Alarm mode Settings Pellet Storage In the Settings Pellet storage menu you can manually force feed the external feed screw as well as manage the Estimated pellet level used for alarms of low pellet level Enter the Extern...

Page 16: ...CAL PORTAL CONTROL Settings Tank mode At Settings Tank mode you can activate Tank mode set Boiler temperature limit and Tank pump start temperature Profile In the Profile menu you can edit your profile To be able to edit your profile you must register an e mail address NOTE Remember to change the pre set password used for first log in ...

Page 17: ...TROL Network In Network menu you are able to scan and select local networks if to connect the boiler to internet changing from Ariterm Local Control using the boiler integrated AP to Ariterm Portal Control More information at Connecting to Ariterm web interface under Start up Start and Stop Users In the User menu you can view all users of the boiler ...

Page 18: ...sers Create user In the Users Create user menu you can add new users You are not able to add users in a higher user level than your own Schedule In the Schedule menu you can see what profile Schedule Work Home or Vacation currently in operation Each profile can be edited by clicking the Wrench icon You activate any of the profiles simply by clicking them ...

Page 19: ...k Home In Work and Home profiles you can set desired room temperatures during the day for days away from home Work or at home Home Profiles to be activated either directly in Schedule menu or thru Schedule profile Schedule option Schedule In the Schedule profile you edit the weekly heating schedule defining what weekdays the boiler is to operate according to Work or Home profile ...

Page 20: ...ditional heating circuits For additional heating circuits the CRB122 unit is operated as a separate system control Install the CRB122 unit by following the supplied manual NOTE If placing the CRB122 Shunt motor unit elsewhere than direct at the boiler make sure that the turning direction of the shunt motor is correct PWM pump Connect the PWM regulation cable to the fast connectors blue on blue and...

Page 21: ...n the set Start temperature When the boiler temperature exceeds the set charge pump start temperature set at Tank pump start temperature in the Settings Tank mode menu the charge pump will start It will run until the boiler temperature has dropped 3 degrees below the set start temperature of the charge pump When the bottom sensor reads a higher temperature than set Stop temperature the boiler will...

Page 22: ... RPi and power card Check connector between RaspberryPi and power card Alarm Lost database No data in the database Try to reboot the boiler by pres sing the boiler control switch in 12 s wait 12s make the boiler powerless and power it up again ALARM MESSAGE CAUSE ACTION Alarm Safety circuit open The safety circuit to the cut out thermostat is open Control why the boiler has been overheated Lower b...

Page 23: ...otor 5963 Primary air ring 5328 Burn cup lower part 5786 Locker feeder impeller 5935 Burner screw 1293 Combustion fan2 5308 Combustion fan1 5425 Oil bronze bearing 12 18x8 24x3 5339 Oil bronze bearing 18 24x12 30x3 5415 Ignition element 450W 5360 5361 Level sensors transmitter and receiver 5359 Optical sensor Biomatic 40i spare part list Product no Description 5936 Thermal protection 5212 Gasket b...

Page 24: ...ue time It is made sure that condense water or pipe leaks can not damage the boiler NOTE After cleaning the burner Reset all adjustment values in Settings Maintenance menu Boiler cleaning Turn the burner off at least one hour before maintenance work Clean the furnace from the burner opening and the convection part from the hatch on the top of the boiler Clean all convection parts by using the rod ...

Page 25: ...g takes place NOTE Disconnect the main power before maintenance work Other boiler cleaning operations Ash box emptying Flue duct cleaning Convection parts to be cleaned two times a year Combustion chamber cleaning as needed Convection cleaning hatch Clean the flame detector NOTE If the protective glass of the flame detector breaks or detaches the flame detector can no longer be used and must be re...

Page 26: ... 6 Remove the Turbulator lift and the Turbulator springs 7 Sweep the convection pipe surface with a brush Remove any ash Make sure to insert the brush all the way down the convection pipes Repeat a couple of times 8 Replace the Turbulator lift and Turbulator springs 9 Replace the Turbulator cover plates and the Turbulator rocker 5 Remove the second Turbulator cover plate 10 Replace the Convection ...

Page 27: ...n cleaning hatch 3 Remove the Turbulator springs 6 Replace the Turbulator springs 7 Clean the wings of the Flu gas fan and remove ash from the fan box e g with an ash vacuum cleaner 5 Sweep the convection pipe surface with a brush Remove any ash Make sure to insert the brush all the way down the convection pipes Repeat a couple of times 8 Replace the Convection cleaning hatch and fasten the start ...

Page 28: ...he ash is sintered all sintered material must be continuously removed from the burner head Fuel storage Optional to the Biomatic 20i 40i is a close coupled 450l storage Due to the internal feeding system of the Biomatic 20i 40i it is also possible feed the direct from a bulk storage The storage can be placed either inside or in a separate building outside the house Generally the shorter the transp...

Page 29: ...formation on the installation of PF450 Feedo can be found in separate manuals Ariterm Depo Ariterm Depo is a patented pellet silo feed chute system that effectively reliably and quietly feeds pellets from the silo Ariterm Depo is designed to be used in combination with Ariterm Feedo to secure a reliable and quiet feeding of the boiler Ariterm Feedo Ariterm Feedo is a flexible pellet feeding system...

Page 30: ...y Scottish Ministers under section 50 of the Regulatory Reform Scotland Act 2014 In Wales and Northern Ireland these are authorised by regulations made by Welsh Ministers and by the Department of the Environment respectively Further information on the requirements of the Clean Air Act can be found here https www gov uk smoke control area rules Your local authority is responsible for implementing t...

Page 31: ...01781 B INSTALLATION REPORT Flue gas temperature Max CO O2 CO2 Combustion efficiency Draught mm Blower Auger Flue gas temperature Mean CO O2 CO2 Combustion efficiency Draught mm Blower Auger Flue gas temperature Min CO O2 CO2 Combustion efficiency Draught mm Blower Auger Dealer Installer Installer Date ...

Page 32: ...ORGANISATION CERTIFIED BY Ariterm AB Flottiljvägen 15 392 41 Kalmar Sweden 46 0 480 442850 info ariterm se www ariterm se 5P01781 A 5P01781 B ...

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