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ahl-631 Revision Date 2.14.22

4

Approximate Time / Temperature Relationships in Scalds

120

o

F

More than 5 minutes

125

o

F

1 1/2 to 2 minutes

130

o

F

About 30 seconds

135

o

F

About 10 seconds

140

o

F

Less than 5 seconds

145

o

F

Less than 3 seconds

150

o

F

About 1 1/2 seconds

155

o

F

About 1 second

Table 1 - Approximate Time / Temperature Relationships in Scalds

Part 2 - Prepare the Water Heater

COLD WEATHER HANDLING

 - If the water heater has been stored 

in a very cold location (BELOW 0

o

F) before installation, handle with 

care until the components come to room temperature. Failure to do 

so could result in damage to the water heater.

Remove all sides of the shipping crate to allow the heater to be moved 

into its installation location.

A. What’s in the Box

Components included with the water heater:

•  Drain Valve

•  Temperature and Pressure Relief Valve

•  Insulation

•  Hot Water Outlet

•  Dip Tube

•  Use and Care Manual and Warranty

NOTE:

 Some components may ship factory installed.  

B. Locating the Water Heater

All water heaters eventually leak. Locate the water heater where any 

leakage from the relief valve, related piping, tank, or connections 

will not result in damage to surrounding areas or lower floors of the 

building. Any water heater should be installed in such a manner that 

if it should leak the resulting flow of water will not cause damage 

to the area in which it is installed. National Plumbing codes require 

a drain pan for any water heater installation. This drain pan should 

be sized with a maximum depth of 2”, and a minimum diameter 

2” greater than the diameter of the water heater. The drain pan 

should empty into an open drain line. This drain line should be 

3/4” ID minimum, piped to an open drain. Leakage damages ARE 

NOT covered by warranty. Failure to install a drain pan is the sole 

responsibility of the owner and/or installer. Reference UPC 2000 

(Uniform Plumbing Code) Section 510 - Protection from Damage or 

IPC 200 (International Plumbing code) Section 504 - Safety Devices. 

Leakage damages ARE NOT covered by warranty.

In addition, water leak detection devices and automatic water shutoff 

valves are readily available at plumbing supply houses. IT IS HIGHLY 

RECOMMENDED BY THE MANUFACTURER TO INSTALL WATER LEAK 

DETECTION DEVICES AND AUTOMATIC SHUTOFF VALVES IN ANY 

WATER HEATER INSTALLATION WHERE A LEAKAGE OF WATER COULD 

RESULT IN PROPERTY DAMAGES. 

This water heater is certified for indoor use only. DO NOT INSTALL 

OUTDOORS. Outdoor installations ARE NOT covered by warranty. 

Failure to install the water heater indoors could result in property 

damage, severe personal injury, or death.

1. Installation Area (Mechanical Room) Operating Conditions

•  Ensure ambient temperatures are higher than 32

o

F / 0

o

and lower than 104

o

F / 40

o

C

•  Avoid continuously high levels of humidity
•  Never close existing ventilation openings

NOTE:

 When installing in a zero clearance location, it may not be 

possible to read or view some product labeling. It is recommended 

to make note of the water heater model and serial number.

NOTE: 

A combustible door or removable panel is acceptable front 

clearance.

The service life of the water heater’s exposed metallic surfaces, such 

as the junction box, is directly influenced by proximity to damp 

and salty marine environments. In such areas higher concentration 

levels of chlorides from sea spray coupled with relative humidity 

can lead to degradation of water heater components.

Incorrect operating conditions can lead to damage to the heating 

system and put safe operation at risk. Ensure that the installation 

location adheres to the information included in this manual. 

Failure to do so could result in property damage, serious personal 

injury, or death. Failure of the water heater or components due 

to incorrect operating conditions IS NOT covered by product 

warranty.

2. Choose a location for the water heater as centralized to the piping 

and electrical system as possible. Also, locate the water heater and 

domestic water piping where it will not be exposed to freezing 

temperatures. All piping should be insulated. Additionally, place the 

water heater so that the drain, controls, and inlets/outlets are easily 

accessible.

NOTE: 

To save on heating costs and improve energy efficiency keep 

the distance between the water heater and fixtures to a minimum 

to reduce heat loss from excess piping and keep friction loss at a 

minimum. Ensure all water heater piping is properly insulated to 

minimize heat loss.

NOTE: 

If you do not provide the minimum clearances shown in 

Figure 1, it might not be possible to service the water heater without 

removing it from the space. 

NOTE:

 In the State of California, the water heater must be braced, 

anchored, or strapped to avoid moving during an earthquake. 

Contact local utilities for code requirements in your area. Visit 

http://www.dsa.dgs.ca.gov or call 1-916-445-8100 and request 

instructions.
However, applicable local codes shall govern installation. For 

residential water heaters of a capacity of greater than 52 gallons, 

consult the local building jurisdiction for acceptable bracing 

procedures.
3. Check area around water heater. Remove any combustible 

materials, gasoline, and other flammable liquids.

This water heater must be installed upright in the vertical position 

as described in this manual. DO NOT attempt to install this water 

heater in any other orientation. Doing so will result in improper 

water heater operation and property damage, and could result in 

serious personal injury or death.

Summary of Contents for ARIER040C2X045N

Page 1: ...r updates without notice and will not be held liable for typographical errors in literature NOTE TO CONSUMER PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE 272 Duchaine Blvd New Bedford MA 02745 www ariston com ahl 631 Revision Date 2 14 22 The surfaces of these products contacted by potable consumable water contain less than 0 25 lead by weight as required by the Safe Drinking Water Act Sectio...

Page 2: ...g details 3 Install or locate this water heater only in accordance with the provided installation instructions 4 Use this water heater only for its intended use as described in this manual 5 Do not operate this water heater if it has been damaged or dropped 8 This water heater should be serviced only by qualified service personnel Contact the water heater installer or a qualified service agency fo...

Page 3: ...ting 14 Part 9 Replacement Parts 15 Limited Warranty 16 Customer Installation Record Form 18 Do not use this water heater for anything other than its intended purpose as described in this manual Doing so could result in property damage and WILL VOID product warranty A When Servicing the Water Heating System NOTE When inquiring about service or troubleshooting reference the model and serial numbers...

Page 4: ...m Operating Conditions Ensure ambient temperatures are higher than 32oF 0oC and lower than 104oF 40oC Avoid continuously high levels of humidity Never close existing ventilation openings NOTE When installing in a zero clearance location it may not be possible to read or view some product labeling It is recommended to make note of the water heater model and serial number NOTE A combustible door or ...

Page 5: ...ional more frequent maintenance may be required If you suspect that your water is contaminated in any way discontinue use of the appliance and contact an authorized technician or licensed professional Water pH between 6 5 and 8 5 pH levels below 6 5 can cause an increase in the rate of corrosion pH of 8 5 or higher can potentially cause lime scale build up Failure of electric elements due to lime ...

Page 6: ...ages Amperages Refers to Model Type and Gallon Size See Table 2 for Model Specifications and Dimensions Specifications and Dimensions Water Temperature Ratings Residential Models Storage Capacity A B C D E Safety Listing Hot Cold Inlets Shipping Weight Lbs Est Min Delivered Temp Max Delivered Temp High Temp Limit ARIER040C2X045N 40 5 3 4 46 54 1 4 19 1 2 8 UL 174 3 4 NPT 104 110oF 43 3 C 150oF 65 ...

Page 7: ...igure 3 for the electric water heater to operate properly Failure to install these fittings properly will result in improper water heater operation possible substantial property damage and increased costs Service calls to repair the installation and properly install these fittings ARE NOT COVERED by water heater warranty Improper installation WILL VOID the water heater warranty ...

Page 8: ... the water heater Replacing the relief valve will not correct thermal expansion A potable hot water expansion tank is required to offset thermal expansion Expansion tanks are designed with an air cushion built in that compresses as system pressure increases thereby relieving the overpressure condition and eliminating repeated operation of the relief valve This expansion tank should be installed in...

Page 9: ... RE INSPECT THE T P VALVE AS DIRECTED COULD RESULT IN UNSAFE TEMPERATURE AND OR PRESSURE BUILD UP WHICH CAN RESULT IN PROPERTY DAMAGE SERIOUS PERSONAL INJURY OR DEATH Do not thread a cap or plug into the relief valve or block relief valve outlet line under any circumstances Explosion and property damage serious injury or death may result F Scalding An ASSE 1017 or ASSE 1070 temperature limiting or...

Page 10: ... the heater is specified on the rating label of the water heater Consult your local power company to determine if your electrical service is adequate for the additional load of the heater Tank must be full of water before the power is turned on Heating elements will be damaged if energized for even a short time while tank is dry Failures due to dry firing ARE NOT covered by warranty Be sure to gro...

Page 11: ...back in service Failure to do so could result in property damage severe personal injury or death B Thermostat Adjustment and ECO Reset There are two thermostats on dual element heaters If temperature adjustment is necessary TURN OFF POWER TO HEATER remove black access cover and insulation The thermostat protective cover Failure to disconnect the power from the water heater before attempting to adj...

Page 12: ...er back on to the water heater Failure to refill the tank before restoring power to the water heater will result in damage to the heating elements and property damage Such damages ARE NOT covered by warranty Part 7 Maintenance Considerations To avoid electric shock disconnect electrical supply before performing maintenance To avoid severe burns allow heater to cool before performing maintenance NO...

Page 13: ...here have been any issues with the water heater Diagnose any heater issues and repair replace parts as necessary 2 Check the water heater and related plumbing for leaks Repair any that are found 3 Check the area around the water heater for flammable liquids or combustible materials If any are found remove from the area 4 Check the heating elements while the heater is in operation If the elements a...

Page 14: ...ermostat setting or replace 3 Tighten wire connections Improper wiring Check and rewire per Wiring Detail Not Enough Hot Water Heater undersized Reduce rate of heater use Defective element s Check amperage replace element if low Miswired or defective thermostat causing only one element to work Check wiring or replace thermostat Water Too Hot or Not Hot Enough Thermostat setting too high or low Cha...

Page 15: ...HERMOSTAT PROTECTIVE COVER LOWER U MODELS ONLY 6060P 636 6 ACCESS PANEL 6060P 187 7 SCREWS ACCESS PANEL 6075P 006 8 MOUNTING BRACKET 6060P 955 MOUNTING BRACKET U models only 6060P 956 9 ELECTRIC ELEMENT 3000W 6060P 939 ELECTRIC ELEMENT 4500W 6060P 938 ELECTRIC ELEMENT 5500W 6060P 937 10 DRAIN VALVE 6070P 009 11 DIP TUBE 40 GAL DIP TUBE 52 GAL 6060P 1034 6060P 1035 12 NIPPLE HEAT TRAP 6060P 1038 13...

Page 16: ...warranty extends only to water heaters utilized in heating applications that have been properly installed by qualified professionals based upon the manufacturer s installation instructions G It is expressly agreed between Ariston and the Owner that repair replacement or refund are the exclusive remedies of the Owner OWNER RESPONSIBILITIES The Owner or Qualified Installer Service Technician must 1 ...

Page 17: ... original receipt complete model and serial numbers and the date of installation of the water heater in addition to an explanation of the water heater problem Warranty coverage is subject to validation of in warranty coverage by Ariston claims department personnel All alleged defective or malfunctioning components must be returned to Ariston via the local distribution channels where the original p...

Page 18: ...lation Installation Address Product Name Serial Number s Comments Installer s Code Name Installers Phone Number Signed by Installer Signed by Customer Installation Notes IMPORTANT Customer Please only sign after the qualified installer service technician has fully reviewed the installation safety proper operation and maintenance of the system If the system has any problems please call the qualifie...

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