Ariens Gravely 815045 Operator'S Manual Download Page 1

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05285200

•

3/20

Printed in USA

ENGLISH

FRANÇAIS

Models

815045 – 42” / 52” Bagger

(SN )

815048 – 48” Bagger

(SN )

815049 – 60” Bagger

(SN )

KON-X & XD / ZT-X & XL

Powered Bagger

Operator’s Manual
Manuel du Utilisateur

Summary of Contents for Gravely 815045

Page 1: ...5200 3 20 Printed in USA ENGLISH FRANÇAIS Models 815045 42 52 Bagger SN 000101 815048 48 Bagger SN 000101 815049 60 Bagger SN 000101 IKON X XD ZT X XL Powered Bagger Operator s Manual Manuel du Utilisateur ...

Page 2: ...ls 3 Safety Instructions 5 ASSEMBLY 8 Removal 9 Installation 10 Install Grass Bag Assembly 14 Install Bagger Hose 16 REMOVAL 18 OPERATION 18 Before Each Use 18 Bagging 18 Airflow Indicator 19 Emptying Mesh Bags 19 Unclog Bagger 19 Operating Tips 20 MAINTENANCE 20 Maintenance Schedule 20 STORAGE 20 TROUBLESHOOTING 21 SPECIFICATIONS 21 WARRANTY 22 TABLE OF CONTENTS ...

Page 3: ...re 1 Model Serial Number Decal MANUALS Before operating or servicing the unit carefully and completely read the manuals provided with the unit They contain safety instructions and important information about unit controls The engine on this unit is covered by a separate manual Refer to the engine manual for engine service recommendations Contact the engine manufacturer for a replacement manual if ...

Page 4: ...aining Familiarize yourself and any other operators with all controls and the safe use of the features of this unit If you loan rent or sell this product to others provide them with all manuals If you have any questions please call our customer support line at 920 756 4688 or contact us at www ariens com or www gravely com Do not use this equipment if after reading the Operator s Manual and the on...

Page 5: ... manual All messages on your unit must be fully understood and carefully followed Safety decals on the machine are explained below ALWAYS replace missing or damaged safety decals Replacement decal part numbers are found in the parts manual for your machine and may be ordered from your dealer See Figure 2 for safety decal locations Safety Decal Locations 07801014 10 136kg 13kg 05367900 Figure 2 1 4...

Page 6: ...or damaged by thrown objects Keep people away from unit while operating Shut off engine remove key and read manual before you adjust or repair unit NO STEP Always keep feet away from rotating parts 3 DANGER DANGER Discharge Hazard NEVER operate unit without discharge chute in operating position Thrown objects can cause injury or damage ROTATING FAN Stop engine and remove key before clearing Wait f...

Page 7: ...nings in this manual and on the machine engine and attachments Only allow operators who are responsible trained familiar with the instructions and physically capable to operate the machine DO NOT carry passengers and keep people or pets away from the mowing area DO NOT operate the machine while physically or mentally impaired feeling tired ill or under the influence of alcohol or drugs Follow the ...

Page 8: ... gravel surfaces DO NOT mow into roads or across sidewalks DO NOT leave a running machine unattended ALWAYS park on level ground disengage the attachment set parking brake stop engine and remove key if applicable before leaving the operator s position DO NOT mow in reverse unless absolutely necessary ALWAYS look down and behind before and while backing Lightning can cause severe injury or death If...

Page 9: ...n a water heater or other appliance If fuel is spilled DO NOT attempt to start the engine and avoid creating any source of ignition until fuel vapors have dissipated To help prevent fires keep machine free of grass leaves or other debris build up clean up oil or fuel spillage and remove any fuel soaked debris allow engine to cool before storing Use extra care in handling gasoline and other fuels T...

Page 10: ... 06401032 14 5 16 18 x 3 4 Tapping Screw 2 07400127 15 Blower Assembly 1 51514700 Item Description Qty Part Number 16 V Belt 52 Deck V Belt 42 Deck V Belt 48 Deck V Belt 60 Deck 1 1 1 1 07200042 07210200 07200905 07200728 17 Belt Cover Model 815045 Belt Cover Model 815048 Belt Cover Model 815049 1 1 1 04792700 09164400 05004400 18 20 1 2 25 degree Mower Blade Model 815049 3 04964800 19 5 16 x 1 1 ...

Page 11: ...Figure 4 39 1 2 13 x 2 1 4 Hex Bolt 2 05901835 40 56 Hose 1 05284100 41 3 8 x 1 2 x 3 Plastic Tube 2 00677000 42 1 2 x 1 Flat Steel Washer 1 06401112 Figure 3 Model 815049 18 19 3 8 17 12 26 17 2 16 33 20 8 32 11 27 4 41 30 7 40 29 5 28 15 14 37 23 39 38 31 13 25 1 36 9 42 22 6 10 24 35 34 21 WARNING Always chock wheel and know all jack stands are strong and secure and will hold weight of unit dur...

Page 12: ...r installation Retain blades for operation without bagger See Figure 7 INSTALLATION Install Mower Blades Model 815049 See Figure 8 1 Install three 25 degree blades item 18 using hardware removed earlier Ensure concave side of washer faces mower blade 2 Using a sturdy block of wood or other suitable device block blades from turning and torque nuts to 136 N m 163 N m 100 lb ft 120 lb ft Figure 5 Fig...

Page 13: ...e Figure 10 4 Position V pulley item 8 on adapter and retain with two 1 4 locking washers item 9 and two 1 4 x 1 2 hex bolts item 10 5 Torque hex bolts to 9 5 N m 7 lb ft Install Belt Cover Support Models 815048 815049 1 Install 5 16 x 1 1 2 round head square neck bolt item 19 in belt cover bracket item 3 and secure with 5 16 hex jam nut item 12 Bolt is installed in tab without trimmed corner See ...

Page 14: ... round head square neck bolt item 1 and one 1 4 top lock flange hex nut item 4 See Figure 13 Install Rear Blower Mount 1 From under deck install one 5 16 x 1 hex bolt item 11 and secure with one 5 16 hex jam nut item 12 See Figure 14 Install Blower Assembly 1 Grasp the blower assembly item 15 by the handle and insert the front pin into the square tube on the front corner of the deck Rotate the blo...

Page 15: ... the belt 3 Route belt item 16 over spindle sheave idler pulleys and blower drive pulley See Figure 18 for belt routing IMPORTANT Ensure that belt is routed correctly or blower will not operate correctly 4 Rotate the idler assembly lever up and forward to place tension on the belt See Figure 19 IMPORTANT There must be tension on the belt for the blower to operate 52 Decks 07200042 42 Decks 0721020...

Page 16: ...lat washers item 5 and two clamping knobs item 6 See Figure 21 INSTALL GRASS BAG ASSEMBLY Install Trailer Hitch 1 Install hitch item 20 onto back of frame with four 3 8 x 3 4 round head square neck bolts item 36 and 3 8 locking top flange nut item 32 See Figure 22 2 Clean bumper surface and install trailer hitch decal item 21 next to hitch See Figure 23 Figure 20 5 Figure 21 5 6 17 Figure 22 36 20...

Page 17: ...ount lower end of support strap item 29 to frame using one 3 8 wing nut item 30 3 8 x 3 32 lock washer item 31 3 8 jam nut item 28 1 2 x 1 flat steel washer item 42 and 3 8 x 1 round head square neck bolt item 27 NOTICE Mount support strap item 29 outside the frame for Gravely models and inside the frame for Ariens models NOTICE It may be necessary to enlarge hole in frame to fit 3 8 mounting bolt...

Page 18: ...1 Install hose fully on blower hose adapter 2 Open latch on inlet on hood assembly and install hose on inlet Close latch making sure that latch attaches to one rib of hose Assemble Mesh Bags See Figure 31 1 Install two mesh bags item 34 onto two bag frames item 33 by routing the bag frames in the open end of the mesh bags 2 Install plastic tube item 41 on both ends of each bag frame and push ends ...

Page 19: ... item 36 and two 3 8 locking top flange nuts item 32 See Figure 33 2 Insert six weight plates item 37 into weight bracket and secure with two 1 2 x 2 1 4 hex bolts item 39 and two 1 2 locking top flange nuts item 38 See Figure 34 Figure 31 33 34 41 Figure 32 Rubber Latch Smooth heat resistant side must face engine CAUTION Always install weights on front of mower before operating unit with bagger a...

Page 20: ...e operating 2 Make sure front weights are installed 3 Ensure all hardware is tight IMPORTANT Check hardware often Tighten as needed 4 Remove any grass buildup from bagger parts 5 Ensure hose is installed securely on hood assembly and blower adapter 6 Ensure mesh bags are installed and the hood assembly is closed and secure latched BAGGING Starting 1 Start engine and engage PTO according to unit ow...

Page 21: ...ion and allow unit to clear itself If unit will not clear itself unclog the hose and or blower assembly manually 1 Stop engine and remove ignition key Wait for all moving parts to stop 2 Open the latch retaining hose to bagger inlet and disconnect hose 3 Remove hose from blower assembly 4 Remove grass from clogged area 5 Reinstall hose NOTE Perform steps 6 and 7 if clog is in blower assembly WARNI...

Page 22: ...4 Install new V belt See Install Drive Belt on page 13 5 Reinstall belt cover IMPORTANT NEVER spray unit with high pressure water DO NOT store unit outdoors Clean plastic surfaces with sponge and mild detergent Dry with a soft cloth Remove all debris from hopper before storing Remove all dirt grease leaves etc from unit Store in a clean dry area Ensure all fasteners are properly tightened Inspect ...

Page 23: ...Bagger is clogged Unclog bagger See Unclog Bagger on page 19 V belt not routed properly Ensure V belt is correctly installed See Install Drive Belt on page 13 Blower assembly stops or slows Blower assembly clogged Unclog bagger See Unclog Bagger on page 19 V belt is worn or damaged Replace V belt SPECIFICATIONS Model Number 815045 815048 815049 Description 42 52 Bagger 48 Bagger 60 Bagger Added Le...

Page 24: ...extensions to warranty terms Warranty terms are total time periods covered If any product is rented or leased there are no extensions to the 90 day warranty Outdoor Power Equipment Limited Warranty Warranty Code Product Group Warranty Period AA Serialized Attachments 1 Year CH Zenith Mowers Non European Models 4 Years or 750 Hours CQ Zenith Mowers European Models 2 Years HD LM Series Walk Behind M...

Page 25: ...requirements of any other area Warranty service is limited to service within the area originally distributed In countries other than the United States and Canada contact the AriensCo dealer for warranty policies that govern within your country Rights may vary from country to country and within any one country Evaporative Emissions Control Warranty Exception As required by the California Air Resour...

Page 26: ...sCo or an authorized Ariens service representative of the need for warranty service Transport the product to and from the place of warranty service at owner s expense Have the warranty service performed by an authorized Ariens service representative To find an authorized dealer use the dealer locator on our websites or contact us by mail or phone Engine Manufacturer Detail Ariens AX Ariens branded...

Page 27: ...s subject to Subsection 102 1 of the Australian Consumer Law Our goods come with guarantees that cannot be excluded by the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and failu...

Page 28: ...655 West Ryan Street Brillion WI 54110 www ariens com www gravely com parts ariens com PRINTED ...

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