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Customer Service Guide             

   

 

 
   

Contents 

 

I) Check Battery    ………………………….............................................    3 

II) Check Wiring Condition    ……………………………..……………………….    6 

III) Check Foot Pedal    ………………………………………………………..….….. 10 

IV) Gearbox Replacement      …………………………………………..…………… 12 

V) MP3 Circuit Board Replacement      .………………..…….……..….………. 17 

VI) Warning Stickers      ……………………………………………..………………    22 

VII) Schematic diagram  ……………..…………….…..….………..……………. 29 

VIII) Exploded View      ………………………....…....….……….……..…….…… 30   

 

 

 

 

 

 

 

 

CAUTION : 

Disconnect the battery before proceed the 

checking and/or replacing processes

 

Summary of Contents for 6V VW New Beetle

Page 1: ...1 6V VW New Beetle W486TG Customer Service Guide MMXIII Copyright Aria Child Inc For internal reference only...

Page 2: ...Wiring Condition 6 III Check Foot Pedal 10 IV Gearbox Replacement 12 V MP3 Circuit Board Replacement 17 VI Warning Stickers 22 VII Schematic diagram 29 VIII Exploded View 30 CAUTION Disconnect the ba...

Page 3: ...ewdriver unlock and remove the seat Locate the battery harness unplug the connector then use a volt meter to check battery condition at battery side Unlock position Step 1 Turn and unlock this plastic...

Page 4: ...4 Customer Service Guide I Check Battery Step 3 Unplug the battery connector RED underneath seat Step 4...

Page 5: ...p 5 Reading Judgment 6 0 V 6 5 V Good condition 5 6 V 5 9 V Proceed to Recharge 5 5 V Battery to be recharged if after the stipulated recharging time voltage has not increased the Battery needs replac...

Page 6: ...ing Connection Operation There are totally two positions of connections should be checked A Motor Gearbox Follow above Point I to remove the seat locate the Gearbox harness underneath Check the harnes...

Page 7: ...Switches Access all the functional switches which are located at the bottom side of Shifter per below procedures Step 1 Main function switches are located at underside of Shifter Turn over the vehicl...

Page 8: ...tomer Service Guide II Check Wiring Connection Step 3 Unscrew these three screws to remove the wirings cover Check the join here Step 4 Check whether the join of wiring block still tightly in place or...

Page 9: ...Rear Step 5 Check the terminal connections of Shifter Step 6 Red Power switch leave the empty blade at inner side Reverse above procedures to re assemble back the vehicle Double White Double Red Sing...

Page 10: ...III Check Foot Pedal Operation Follow below procedures to check the Foot Pedal connection Step 1 Turn over the vehicle and pull out the Foot Pedal cover by screwdriver from right side Black middle Whi...

Page 11: ...11 Customer Service Guide III Check Foot Pedal Step 3 Slide in the Foot Pedal into Chassis from right side 2 Snap back in place 1...

Page 12: ...Replacement Operation Follow below steps to take apart the gearbox completely for replacing Use a flat head screwdriver to remove the wheel cap from tabs Rear left wheel only Step 1 Step 2 There are...

Page 13: ...13 Customer Service Guide IV Gearbox Replacement Step 3 Use the same screwdriver to remove the snap pin from axle as showed Step 4 Slide the rim and rear wheel out from axle...

Page 14: ...14 Customer Service Guide IV Gearbox Replacement Follow above Point IIB to access the Motor harness white underneath the seat then unplug it before removing the gearbox Step 5 Step 6...

Page 15: ...15 Customer Service Guide IV Gearbox Replacement Step 7 Unplug the Headlights connector plugs located at middle of bottom side Unscrew the wiring clips to release the harness completely Step 8...

Page 16: ...Service Guide IV Gearbox Replacement Step 9 Slide the gearbox out from axle Step 10 Advance design for easy to replace the whole gearbox by simple steps Reverse above procedures to re assemble back t...

Page 17: ...uide V MP3 Circuit Board Replacement Operation Follow below procedures to remove and replace the Circuit Board Step 1 Remove the steering wheel by unscrew the screw Pull out and unplug to remove the s...

Page 18: ...18 Customer Service Guide V MP3 Circuit Board Replacement Step 3 Unscrews these two screws to remove the Dashboard Step 4 Detach the dashboard by pulling it out at the middle and unplug the connector...

Page 19: ...19 Customer Service Guide V MP3 Circuit Board Replacement Step 5 Unscrew eight screws to remove the Dashboard bottom Step 6 Access the circuit board inside the Dashboard unit 8 7 6 5 4 3 2 1...

Page 20: ...20 Customer Service Guide V MP3 Circuit Board Replacement Step 7 Unscrew the screw to remove the circuit board Step 8 Unplug the three connectors to replace the circuit board completely...

Page 21: ...21 Customer Service Guide V MP3 Circuit Board Replacement Step 9 Replace the whole MP3 Circuit Board with a good one Reverse above procedures to re assemble back the vehicle...

Page 22: ...22 Customer Service Guide VI Warning Stickers Operation Check and re put the damaged warning stickers after repairing 1 At left hand side of seat...

Page 23: ...23 Customer Service Guide VI Warning Stickers 2 At right hand side of interior...

Page 24: ...24 Customer Service Guide VI Warning Stickers 3 At right hand side of interior...

Page 25: ...25 Customer Service Guide VI Warning Stickers 4 Underneath the seat...

Page 26: ...26 Customer Service Guide VI Warning Stickers 5 Below the seat...

Page 27: ...27 Customer Service Guide VI Warning Stickers 6 Below the seat...

Page 28: ...28 Customer Service Guide VI Warning Stickers 7 Battery harness...

Page 29: ...29 Customer Service Guide VII Wirings Schematic...

Page 30: ...30 Customer Service Guide VIII Exploded View...

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