Aria Child 6V VW New Beetle Customer Service Manual Download Page 1

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6V VW New Beetle (W486TG)

Customer Service Guide

MMXIII © Copyright Aria Child Inc.

For internal reference only

Summary of Contents for 6V VW New Beetle

Page 1: ...1 6V VW New Beetle W486TG Customer Service Guide MMXIII Copyright Aria Child Inc For internal reference only...

Page 2: ...Wiring Condition 6 III Check Foot Pedal 10 IV Gearbox Replacement 12 V MP3 Circuit Board Replacement 17 VI Warning Stickers 22 VII Schematic diagram 29 VIII Exploded View 30 CAUTION Disconnect the ba...

Page 3: ...ewdriver unlock and remove the seat Locate the battery harness unplug the connector then use a volt meter to check battery condition at battery side Unlock position Step 1 Turn and unlock this plastic...

Page 4: ...4 Customer Service Guide I Check Battery Step 3 Unplug the battery connector RED underneath seat Step 4...

Page 5: ...p 5 Reading Judgment 6 0 V 6 5 V Good condition 5 6 V 5 9 V Proceed to Recharge 5 5 V Battery to be recharged if after the stipulated recharging time voltage has not increased the Battery needs replac...

Page 6: ...ing Connection Operation There are totally two positions of connections should be checked A Motor Gearbox Follow above Point I to remove the seat locate the Gearbox harness underneath Check the harnes...

Page 7: ...Switches Access all the functional switches which are located at the bottom side of Shifter per below procedures Step 1 Main function switches are located at underside of Shifter Turn over the vehicl...

Page 8: ...tomer Service Guide II Check Wiring Connection Step 3 Unscrew these three screws to remove the wirings cover Check the join here Step 4 Check whether the join of wiring block still tightly in place or...

Page 9: ...Rear Step 5 Check the terminal connections of Shifter Step 6 Red Power switch leave the empty blade at inner side Reverse above procedures to re assemble back the vehicle Double White Double Red Sing...

Page 10: ...III Check Foot Pedal Operation Follow below procedures to check the Foot Pedal connection Step 1 Turn over the vehicle and pull out the Foot Pedal cover by screwdriver from right side Black middle Whi...

Page 11: ...11 Customer Service Guide III Check Foot Pedal Step 3 Slide in the Foot Pedal into Chassis from right side 2 Snap back in place 1...

Page 12: ...Replacement Operation Follow below steps to take apart the gearbox completely for replacing Use a flat head screwdriver to remove the wheel cap from tabs Rear left wheel only Step 1 Step 2 There are...

Page 13: ...13 Customer Service Guide IV Gearbox Replacement Step 3 Use the same screwdriver to remove the snap pin from axle as showed Step 4 Slide the rim and rear wheel out from axle...

Page 14: ...14 Customer Service Guide IV Gearbox Replacement Follow above Point IIB to access the Motor harness white underneath the seat then unplug it before removing the gearbox Step 5 Step 6...

Page 15: ...15 Customer Service Guide IV Gearbox Replacement Step 7 Unplug the Headlights connector plugs located at middle of bottom side Unscrew the wiring clips to release the harness completely Step 8...

Page 16: ...Service Guide IV Gearbox Replacement Step 9 Slide the gearbox out from axle Step 10 Advance design for easy to replace the whole gearbox by simple steps Reverse above procedures to re assemble back t...

Page 17: ...uide V MP3 Circuit Board Replacement Operation Follow below procedures to remove and replace the Circuit Board Step 1 Remove the steering wheel by unscrew the screw Pull out and unplug to remove the s...

Page 18: ...18 Customer Service Guide V MP3 Circuit Board Replacement Step 3 Unscrews these two screws to remove the Dashboard Step 4 Detach the dashboard by pulling it out at the middle and unplug the connector...

Page 19: ...19 Customer Service Guide V MP3 Circuit Board Replacement Step 5 Unscrew eight screws to remove the Dashboard bottom Step 6 Access the circuit board inside the Dashboard unit 8 7 6 5 4 3 2 1...

Page 20: ...20 Customer Service Guide V MP3 Circuit Board Replacement Step 7 Unscrew the screw to remove the circuit board Step 8 Unplug the three connectors to replace the circuit board completely...

Page 21: ...21 Customer Service Guide V MP3 Circuit Board Replacement Step 9 Replace the whole MP3 Circuit Board with a good one Reverse above procedures to re assemble back the vehicle...

Page 22: ...22 Customer Service Guide VI Warning Stickers Operation Check and re put the damaged warning stickers after repairing 1 At left hand side of seat...

Page 23: ...23 Customer Service Guide VI Warning Stickers 2 At right hand side of interior...

Page 24: ...24 Customer Service Guide VI Warning Stickers 3 At right hand side of interior...

Page 25: ...25 Customer Service Guide VI Warning Stickers 4 Underneath the seat...

Page 26: ...26 Customer Service Guide VI Warning Stickers 5 Below the seat...

Page 27: ...27 Customer Service Guide VI Warning Stickers 6 Below the seat...

Page 28: ...28 Customer Service Guide VI Warning Stickers 7 Battery harness...

Page 29: ...29 Customer Service Guide VII Wirings Schematic...

Page 30: ...30 Customer Service Guide VIII Exploded View...

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