Aria Child 6V BMW i8 (5F62632) Service Manual Download Page 7 | Manualshive

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Customer Service Guide

7

II) Check Wiring Connection

B.

Steering Wheel

Unscrew the Steering Wheel on the right side

Step (1)

Pull it out and up to remove from steering column

Step (2)

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Summary of Contents for 6V BMW i8 (5F62632)

Page 1: ...1 6V BMW i8 5F62632 Customer Service Guide For internal reference only MMXIV Copyright Aria Child Inc...

Page 2: ...k Battery 3 II Check Wiring Condition 6 III Check Foot Pedal 15 IV Gearbox Replacement 17 V Butterfly Door Replacement 24 VI Warning Stickers 29 VII Schematic diagram 35 VIII Exploded View 36 CAUTION...

Page 3: ...Operation Using a Flat head screwdriver unlock and remove the seat Locate the battery harness unplug the connector then use a volt meter to check battery condition at connector Step 1 Turn to unlock...

Page 4: ...Customer Service Guide 4 I Check Battery Unplug the battery connector RED underneath seat Step 3 Step 4...

Page 5: ...5 Voltage Reading 6 0 V 6 6 V Good condition 5 6 V 5 9 V Proceed to Recharge 5 5 V Battery needs to be recharged If after the stipulated recharging time voltage has not increased the battery needs rep...

Page 6: ...Wiring Connection Operation There are two wiring connections that should be checked A Motor Gearbox Follow above Point I to remove the seat locate the Gearbox harness underneath Check the white connec...

Page 7: ...Customer Service Guide 7 II Check Wiring Connection B Steering Wheel Unscrew the Steering Wheel on the right side Step 1 Pull it out and up to remove from steering column Step 2...

Page 8: ...iring Connection Step 3 Check wiring connection for the sound effects of Steering Wheel Unplug the connector and follow steps below to check the wiring inside the Dashboard Otherwise reverse above pro...

Page 9: ...Connection C Other Connections Access the circuitry inside Dashboard assembly to check other wiring connections Steering Wheel should be removed first 2 Step 1 1 Unscrew and remove the steering column...

Page 10: ...Customer Service Guide 10 II Check Wiring Connection Step 3 Locate the two screws that secure the dashboard in place Step 4 Use Phillips screwdriver to unscrew and remove the dashboard...

Page 11: ...body and check the wiring connection Step 6 There are two sets of black plugs connecting the Dashboard If the problem is addressed and fixed reverse above steps to re assemble the vehicle If not unplu...

Page 12: ...tomer Service Guide 12 7 Step 7 8 1 2 3 II Check Wiring Connection Unscrew these eight screws to remove the Dashboard bottom 6 5 4 Step 8 Remove the dashboard bottom carefully to avoid breaking the wi...

Page 13: ...Customer Service Guide 13 II Check Wiring Connection A Power switch Step 9 B Forward Reverse switch A Power Switch Red Step 10 Orange Black...

Page 14: ...vice Guide 14 II Check Wiring Connection B F R Switch Step 11 Blue top blade Purple middle Yellow bottom Check the wiring connections of Forward Reverse shifter Reverse above procedures to re assemble...

Page 15: ...e 15 III Check Foot Pedal Operation Follow below procedures to check the Foot Pedal connection Step 1 Turn over the vehicle and pull out the Foot Pedal cover by screwdriver from the right side Empty f...

Page 16: ...Customer Service Guide 16 III Check Foot Pedal Snap it back in place 2 Step 3 1 Slide in the Foot Pedal into chassis from right side...

Page 17: ...ox Replacement Operation Follow below steps to remove and replace the gearbox Step 1 Use Flat screwdriver to lift up the wheel cap at its five ends Rear right wheel only Step 2 Use the screwdriver to...

Page 18: ...Customer Service Guide 18 IV Gearbox Replacement Step 3 Remove the wheel from axle Keep the parts organized for re assembly Step 4...

Page 19: ...Customer Service Guide 19 IV Gearbox Replacement Unplug the gearbox connector white underneath the seat Step 5 Step 6 Cut the cable tie to release and remove the gearbox...

Page 20: ...Service Guide IV Gearbox Replacement Step 7 Unplug the Headlights connector with Blue White wires which is located underneath the wheel fender Unscrew these three screws to remove the wiring cover St...

Page 21: ...Customer Service Guide IV Gearbox Replacement Then unscrew the wire clip at the inside of wiring cover Step 9 Step 10 Pull the gearbox and wire harness out from the axle 21...

Page 22: ...ice Guide IV Gearbox Replacement Replace the entire gearbox with a new one Step 11 Reverse above procedures to re assemble the vehicle For re assembly put the B W harness through the circular hole fir...

Page 23: ...Customer Service Guide 23 IV Gearbox Replacement Then passing out the harness at the next wiring slot Step 13 Step 14 Align the motor and gearbox to the proper location...

Page 24: ...Butterfly Door Replacement Operation Follow above Procedure IIB to remove the Steering Wheel Step 1 Unscrew the two screws at the inner side of windshield frame Open the door and unscrew the screw nex...

Page 25: ...Customer Service Guide 25 V Butterfly Door Replacement Use Flat screwdriver to lift the piston holder out of the car body Step 3 Step 4 Lift and remove the whole door from the holder slot...

Page 26: ...Customer Service Guide 26 V Butterfly Door Replacement Step 5 Replace the entire door with new one Step 6 Insert the piston holder to the slot in car body...

Page 27: ...Customer Service Guide 27 V Butterfly Door Replacement Press the tab here Step 7 Use a screwdriver press the holder into place Close the door Step 8...

Page 28: ...Customer Service Guide 28 V Butterfly Door Replacement Step 9 Hold and lightly compress the piston to press the door into place Reverse the above Steps 1 2 to re assemble the vehicle...

Page 29: ...Customer Service Guide 29 VI Warning Stickers Operation Check and replace the damaged warning stickers after repairing 1 Behind the seat...

Page 30: ...Customer Service Guide 30 VI Warning Stickers 1 Behind the seat...

Page 31: ...Customer Service Guide 31 VI Warning Stickers 2 Below the seat...

Page 32: ...Customer Service Guide 32 VI Warning Stickers 2 Below the seat...

Page 33: ...Customer Service Guide 33 VI Warning Stickers 2 Below the seat...

Page 34: ...Customer Service Guide 34 VI Warning Stickers 3 Battery harness...

Page 35: ...Customer Service Guide 35 VII Wirings Schematic...

Page 36: ...Customer Service Guide 36 VIII Exploded View...

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