ARI D-040L Installation Operation & Maintenance Download Page 4

4

 

IOM D-040L 

2”

 

 

 

 

 
Installation 

1.

 

Install the product according to the detailed Installation Instructions provided with it by A.R.I. and according to 
the description given in this manual. 

2.

 

The user should install a manual Isolation Valve under the product's inlet port.  

3.

 

In  all  installation  sites  the user  should  enable  good  visibility  and  verify  that  the  work  and  auxiliary  equipment 
used are done in accordance with the relevant local authorized standards. Extra safety considerations should be 
taken on hazardous environment sites.   

4.

 

Check  and  re-tighten  the  bolts  connecting  the  product  to  the  pipeline  during  commissioning  and  before 
operating the product for the first time.  

 

Commissioning and operation 

1.

 

Read carefully the operation instructions prior to any attempt to operate the product. 

2.

 

Observe the safety stickers on the product and never perform any operation contradicting the instructions given. 

3.

 

In  order  to  achieve  maximum  performance  and  smooth  operation  of  the  product  it  is  crucial  to  perform  the 
startup and first operation procedures exactly as described in this manual. 

4.

 

In cases where formal commissioning procedure is required it should be done by an authorized A.R.I. technician 
prior to the first operation of the product.  

 

Maintenance  

Before any maintenance or non regular operation please read the following:    

1.

 

Servicing the product should be done only by qualified technicians for this type of work. 

2.

 

Make sure that you know the exact type of the system's fluid. Act accordingly and comply with all the relevant 
standards and regulations set for handling this type of fluid.   

3.

 

Before disconnecting the product from the system and before releasing the residual pressure do 

NOT

o

 

loosen or unscrew the product bolts; 

o

 

remove any protection cover; 

o

 

open any service port.  

4.

 

Before any maintenance or non regular operation shut off the Isolation valve and release the residual pressure: 

A.      For  air  valves  with  pressure  release  outlet,  slowly  open  the  pressure  release  plug  or  the  ball  valve  and 

make sure that all pressure is released.  Please note that some air release valves, especially the waste water 
models, may contain significant volume of compressed gas with accumulated energy!  

B.    For  air  valves  without  a  pressure  release  outlet,  slowly  unscrew  the  flange  bolts  until  all  the  pressure  is 

released from the valve. 

5.

 

Make sure the air valve is empty of all liquid prior to commencing maintenance. 

6.

 

Remove the product from the line only after ensuring that internal pressure has been released. 

7.

 

Place warning signs around the work area as required by the local standards and procedures.  

8.

 

Inspect the product’s safety stickers and replace any damaged or faded sticker.

 

9.

 

Manual cleaning of the product and/or its components using high water pressure or steam should be performed 
in accordance with its specific cleaning instructions, the local standards and regulations and without endangering 
the operator or the vicinity 

10.

 

Manual cleaning of product and/or its components using acid or other chemical agents should be performed in 
accordance  with  the  specific  cleaning  instructions,  the  relevant  safety  instructions  for  using  that  chemical  as 
given by its supplier, the local standards and regulations and without endangering the operator or his vicinity. 

11.

 

For products used in potable water systems if it is required to disinfect the product, do so according to the local 
water authority standards and regulations before putting the product into service.

  

 

 
 
 

Summary of Contents for D-040L

Page 1: ...Combination Air Valve has the features of both an air release valve and an air vacuum valve The air release component is designed to automatically release small pockets of air to the atmosphere as th...

Page 2: ...ers understand the risks involved within this Disclaimer and or in any document enclosed hereto A R I accepts assumes no liability whatsoever whether caused by accessing and or relying upon this Discl...

Page 3: ...t the product s outlet port is not directed toward electrical elements pumps or people o The pressurized fluid and or gas that can be discharged from the product may create high noise levels Take this...

Page 4: ...the system and before releasing the residual pressure do NOT o loosen or unscrew the product bolts o remove any protection cover o open any service port 4 Before any maintenance or non regular operat...

Page 5: ...ations 2 Make sure that all the tools ladders lifting devices etc used during the maintenance procedures are taken away from the product area and stored 3 Remove grease and fat material residues in or...

Page 6: ...on an Isolating Valve at 45 to Air Valve outlet Two Air Valves on an Air Trap with separate Isolating Valves Air Valve outlets face outward and the Isolating Valves at 45 to Air Valve outlets Two Air...

Page 7: ...lines up to 12 300mm in diameter D the Air Trap diameter d should be the same as the pipeline diameter For larger pipelines of up to 60 1500mm in diameter D the Air Trap diameter d should be 60 of the...

Page 8: ...valve 2 Carefully remove the air valve from the shipping package Unload all air valves carefully to a sturdy level surface taking care not to drop them 3 Install an isolating valve below the air valv...

Page 9: ...rt can be ordered from A R I Note The part is not mandatory for the function of the valve Outlet thread size needed in order to attach a vent drain pipe End user needs to connect a vent drain pipe fro...

Page 10: ...ctions section of this document and with all the relevant local and general safety instructions standards and work regulations 5 1 Preparation 5 1 1 Required tools and materials Small bowl with kitche...

Page 11: ...11 IOM D 040L 2 5 2 2 Removal of the Valve s Body Slowly turn the Body 1 counterclockwise and remove it 2 Remove the Discharge Outlet Elbow 3 4 snap on or thread 1 2 3 4...

Page 12: ...n the O ring replace it if needed 1 Make sure that the O ring is correctly seated in its designated groove 2 5 2 4 Assembly and Testing for Leaks Reassemble the air valve in reverse order of paragraph...

Page 13: ...oughly clean the valve 5 3 1 Releasing Pressure Shut the isolating valve located on the riser under the air valve Carefully release the pressure and drain the air valve Important Discard liquid to com...

Page 14: ...e Body turn it to the side and use a flat tip screwdriver 1 to remove the Clamping Stem 2 and the Float together with the Rolling Seal 3 Thoroughly clean the O ring replace it if needed 1 Make sure th...

Page 15: ...xtension from the Base 6 Thoroughly clean these two parts 7 Thoroughly clean the base O ring replace it if needed 8 Make sure that the O ring is correctly seated in its designated groove 9 Re assemble...

Page 16: ...e all grime Pay special attention to the internal parts Visually check the condition of the Rolling Seal 1 2 If any cracks or tears are found remove it from the Float and replace it If replacement is...

Page 17: ...ssembly into the groove on the Float 5 Gently pull the Rolling Seal Assembly until it is partially inserted into the Float grove Use the 4 5mm Roll Pin Punch to push the Rolling Seal Assembly to the m...

Page 18: ...d of the Rolling Seal into the liquid soap solution 1 Reassemble the Operating Valve by inserting the loose end of the Rolling Seal into its designated groove in the Body making sure that the end of t...

Page 19: ...olling Seal groove of the Body make sure that it is inserted in the correct direction 2 Push the Float and the Clamping Stem together downwards into the Body until they are locked 3 5 3 5 Reassembling...

Page 20: ...20 IOM D 040L 2 6 ASSEMBLY BOM TABLE AND DRAWING 1 Body 2 Discharge Outlet Elbow 3 Clamping Stem 4 Float 5 Rolling Seal 6 O ring 7 Body Extension 8 Base 9 O ring 10 Flange...

Page 21: ...e responsible nor does this warranty extend to any consequential or incidental damages or expenses of any kind or nature regardless of the nature thereof including without limitation injury to persons...

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