ARI D-040 Installation Operation & Maintenance Download Page 9

9

 

IOM D-040

 

 

 

 

3. OPERATION 

 

The D-040 series Combination Air Valve has the features of both an air release valve and an air & vacuum valve. The 
air  release  component  is  designed  to  automatically  release  small  pockets  of  air  to  the  atmosphere  as  they 
accumulate  along  a  pipeline  or  piping  system  when  it  is  full  and  operating  under  pressure.  The  air  &  vacuum 
component  is  designed  to  automatically  discharge  or  admit  large  volumes  of  air  during  the  filling  or  draining  of  a 
pipeline  or  piping  system.  This  valve  will  open  to  relieve  negative  pressures  whenever  water  column  separation 
occurs. 

 

 
 

4.

 

TROUBLE SHOOTING 

 

PROBLEM  

REASON  

SOLUTION  

Discharge Outlet is broken.  Valve was hit or mishandled.  Easy to replace: gently pry off the outlet with screwdriver 

Pressure insert the replacement part using a plastic 
hammer. Replacement part can be ordered from A.R.I. 
 
Note: The part is not mandatory for the function of the 
valve. 

Outlet thread size needed 
in order to attach a vent/ 
drain pipe 

End user needs to connect a 
vent/drain pipe from the 
discharge outlet. 

1" D-

040 has 3/8” female thread.

 

2” D

-

040 has 1¼” female thread.

 

End of pipe must be left open in order for valve to 
function. 

Valve spits water. 

This is normal at start up 
and during pressure test. 
Could be debris stuck to the 
sealing mechanism. 

Perform steps for 
BASIC MAINTENANCE 

Valve is continuously 
leaking. 

Line pressure issues 
(inadequate pressure) or 
debris lodged in seal or O-
rings. 

Check line pressure. It needs at least 0.2bar (3 psi) to seal 
tight. 
Is the valve on a booster pump? Can be an installation 
issue if the valve is level with the water level in a tank - 
there is no pressure to seal. 
Perform steps for 
BASIC MAINTENANCE   

Valve leaks from threads. 

Damaged O-ring  
 
Plastic threads stripped. 
 

Replace the Base O-ring 
 
Check for cross-threading. Replace Base. 
Offer to replace with a metal Base. 

 
 

 

 
 
 
 
 
 

Summary of Contents for D-040

Page 1: ...ination Air Valve has the features of both an air release valve and an air vacuum valve The air release component is designed to automatically release small pockets of air to the atmosphere as they ac...

Page 2: ...hat all users understand the risks involved within this Disclaimer and or in any document enclosed hereto A R I accepts assumes no liability whatsoever whether caused by accessing and or relying upon...

Page 3: ...the product s outlet port is not directed toward electrical elements pumps or people o The pressurized fluid and or gas that can be discharged from the product may create high noise levels Take this i...

Page 4: ...the system and before releasing the residual pressure do NOT o loosen or unscrew the product bolts o remove any protection cover o open any service port 4 Before any maintenance or non regular operati...

Page 5: ...ions 2 Make sure that all the tools ladders lifting devices etc used during the maintenance procedures are taken away from the product area and stored 3 Remove grease and fat material residues in orde...

Page 6: ...an Isolating Valve at 45 to Air Valve outlet Two Air Valves on an Air Trap with separate Isolating Valves Air Valve outlets face outward and the Isolating Valves at 45 to Air Valve outlets Two Air Va...

Page 7: ...ines up to 12 300mm in diameter D the Air Trap diameter d should be the same as the pipeline diameter For larger pipelines of up to 60 1500mm in diameter D the Air Trap diameter d should be 60 of the...

Page 8: ...valve 2 Carefully remove the air valve from the shipping package Unload all air valves carefully to a sturdy level surface taking care not to drop them 3 Install an isolating valve below the air valve...

Page 9: ...part can be ordered from A R I Note The part is not mandatory for the function of the valve Outlet thread size needed in order to attach a vent drain pipe End user needs to connect a vent drain pipe f...

Page 10: ...tions section of this document and with all the relevant local and general safety instructions standards and work regulations 5 1 Preparation 5 1 1 Required tools and materials Small bowl with kitchen...

Page 11: ...11 IOM D 040 5 2 2 Removal of the Valve s Body Slowly turn the Body 1 counterclockwise and remove it 2 Remove the Discharge Outlet Elbow 3 4 snap on or thread 4 3 1 2...

Page 12: ...the O ring replace it if needed 1 Make sure that the O ring is correctly seated in its designated groove 2 5 2 4 Assembly and Testing for Leaks Reassemble the air valve in reverse order of paragraphs...

Page 13: ...ghly clean the valve 5 3 1 Releasing Pressure Shut the isolating valve located on the riser under the air valve Carefully release the pressure and drain the air valve Important Discard liquid to compl...

Page 14: ...14 IOM D 040 5 3 3 Disassembly of the Float Hold the Body turn it to the side 1 and remove the Clamping Stem 2 and the Float 3 together with the Rolling Seal 1 2 3...

Page 15: ...attention to the sealing area inside the Body Visually check the condition of the Rolling Seal 1 2 If any cracks or tears are found remove it from the Float and replace it If replacement is necessary...

Page 16: ...embly into the groove on the Float 5 Gently pull the Rolling Seal Assembly until it is partially inserted into the Float grove Use the 4 5mm Roll Pin Punch to push the Rolling Seal Assembly to the mid...

Page 17: ...to its designated groove in the Body 2 3 making sure that the insertion direction of the seal s end is as shown by the arrows Insert the Float halfway into the Body 1 insert the Clamping Stem into the...

Page 18: ...5 3 6 Assembly and Testing for Leaks Reassemble the air valve in reverse order of chapter 5 2 Slowly open the isolating valve located on the riser under the air valve Look for leaks in the Outlet Dis...

Page 19: ...19 IOM D 040 6 ASSEMBLY BOM TABLE AND DRAWING 1 Body 2 Discharge Outlet Elbow 3 Clamping Stem 4 Float 5 Rolling Seal Assembly 6 O ring 7 Base...

Page 20: ...his warranty extend to any consequential or incidental damages or expenses of any kind or nature regardless of the nature thereof including without limitation injury to persons or property loss of use...

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