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E-80 219A: ASSEMBLY GUIDE

Revision 4.0 - 05-13-2017

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Summary of Contents for E-80

Page 1: ...E 80 219A ASSEMBLY GUIDE Revision 4 0 05 13 2017...

Page 2: ...ts particularly carbon parts need extra care when assembled Those components must be installed using a calibrated torque wrench to make sure every bolt is at the right torque setting to prevent damage...

Page 3: ...s and cable housings before the bearings 1 Frame inspection 3 Brake installation 2 E 80 219A Assembly overview 5 Saddle adjustment 4 Seatpost installation Images are for reference only Proportions are...

Page 4: ...l type Nm 1 Front derailleur hanger Screw 2 3mm 4Nm Loctite 2 Rear derailleur hanger Screw 4 3mm 4Nm Loctite 3 Bottle cage Screw 2 4mm 3Nm Grease 4 Bottom bracket cable guide Screw 2 5mm 2Nm Grease Wh...

Page 5: ...turn the handlebar both ways correctly See the table below for the cable housing suggested length Suggested lengths of the cable housing housing size Front brake Rear brake Front derailleur Rear dera...

Page 6: ...leur housing Insert the plastic cap and the rear derailleur housing into the cable guide then fix the guide to the frame with the M5 screw IMPORTANT NOTICE It is easier to install the cable housings b...

Page 7: ...ont derailleur cable to the front derailleur Insert the rear derailleur housing into the hole near the bottom bracket until it comes out next to the right side drop out 6 E 80 219A 2 Cable housing ins...

Page 8: ...r each cable housing measure a sufficient length to be able to turn the handlebar both ways correctly This will also ensure the grommets stay in place correctly 7 E 80 219A 2 Cable housing installatio...

Page 9: ...pring in the center tension hole Screw in the brake bolt at 8Nm Finally place the plastic bolt covers on their respective sides follow the natural curves of the brake design IMPORTANT NOTICE It s easi...

Page 10: ...The front brake is installed behind the fork Use the provided sunken nut to fix the brake caliper to the fork tighten it to 8 Nm 9 E 80 219A 3 Cable housing installation 9...

Page 11: ...sits correctly on the seat tube 2 Insert the seatpost 5 on which some carbon fiber assembly gel has been applied 3 Position the seatpost at the desired height and tighten evenly the two screws to 6Nm...

Page 12: ...2 Tighten the upper screw of the rocker clamp 5a by keeping a space of 2 to 3mm between the aluminum and carbon parts 3 Adjust the angle of the saddle and tighten the lower bolt of the rocker clamp 5b...

Page 13: ...stment The 2waypost ASP 4000 can be flipped to achieve a triathlon or a road position 75 78 The seat clamp offset can be set by flipping the rail clamp 5d and the rocker 5f Road 10mm to 15mm Tri 10mm...

Page 14: ...E 80 219A 6 Parts SKUs and Descriptions 13 32580 SP E80 219A FK E80 219A 36618 36853 36458 35900 37831 32593 36404 37834 Images are for reference only Proportions are not accurate...

Page 15: ...l screw Frame 36853 1 1 E 80 Frame 1 2 E 80 Fork FK E80 219A 1 5 E 80 Seat Post Assembly ASP 4000 SP E80 219A 1 3e Seat Post Clamp Frame 37834 1 4 Cable Grommet Frame 36618 6 6 Front Brake Fork 36458...

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