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10 

 
 

Fit in the intermediate casing ( pos.6 ) the diaphragm  ( pos.50 ) and the fixed 

seal  (  pos.  21  )  with  relevant  O  rings  (  pos.  20 

–  pos.  49  )  and  pack  all  the 

parts by locking the lock nut fixed seal

 

Insert the rear side of the impeller in the intermediate casing and then fit on it ( 
fig. 8.5 )  

-

 

the seal ( rotating seal pos. 24 or pos. 26 )

 

assemble  the  complete  intermediate  casing    (  inclusive  of  barrier  pos.  48  if 
present 

–  fig.  8.6  )  on  the  shaft    (pos.  11  )  previously  locked  on  the  electric 

motor  shaft.  

-

 

WARNING  !  Rotate  the  impeller  until  the  correct  assembly  position  is  found 

and lock the group with the ogive ( pos. 7 

– locking torque 24 Nm ) ( fig. 8.7 )

 

-

 

Should the seal installed be SF1 , set the pump vertical and lock the nut fixed 

seal  through the opening of the intermediate casing  placed in the lower side 
of the pump deprived of the barrier.

 

Should the seal installed be type MSFA , remove one of the two fluxing connection ( pos. 56 ) to reach and screw 
with the key wrench the two hexagonal socket on  the mechanical lock nut fixed seal  ( fig. 8.8 )  

-

 

Complete the assembly positioning the O ring ( pos. 8 ) and the volute casing  ( pos. 3 )

 

 
 

 

 

 

 

 
 

SAFETY RISKS 

 

WARNING! CHEMICAL HAZARD

.  

 

 
The pumps are designed to pump different types of liquid and chemical. Follow the specific instructions to 
decontaminate during inspection or maintenance 

 

 

WARNING!

 

Safety risks for personnel mainly arise from improper use or accidental damages.  

 

 

 

These risks may be of an electrical nature as far as the non-synchronous motor is concerned and may cause 
injury to hands if working on an open pump. Risks may also arise due to the nature of the liquids pumped. It is 
therefore of utmost importance to closely follow all the instructions contained in this manual so as to eliminate 
the causes that may lead to pump failure and the consequent leakage of liquid dangerous for both personnel 
and the environment.  

In any case five general rules are important: 
A  -  all  services  must  be  carried  out  by  specialised  personnel  or  supervised  by  qualified  personnel  depending  on  the  type  of 

maintenance required 

B - install protection guards against eventual liquid sprays (when the pump is not installed in remote areas) due to an accidental 

pipe rupture. Arrange for safety basins to collect possible leakage 

C - when working on the pump always wear acid-proof protective clothing 
D - arrange for proper conditions for suction and discharge valve closing during disassembly 
E - make sure that the motor is completely disconnected  during disassembly. 
 
Proper  design  and  building  of  the  plants,  with  well  positioned  and  well  marked  piping  fitted  with  shut-off  valves,  adequate 

passages and work areas for maintenance and inspections are extremely important (since the pressure developed by the 
pump could give some kind of damage to the plant in case this one should be faulty made or wear and tear-damaged). 

 
It must be stressed that the major cause of pump failures leading to a consequent need to intervene is due to the pump running 

dry in manually operated plants. This is generally due to: 

Fig.8.5 

Fig.8.7 

Fig.8.8 

Fig.8.6 

Fig.8.5 

Summary of Contents for ZMR 02.30

Page 1: ... MTS5 2 2 3 N P S N integral 02 30 03 35 armoured TS8 MTS6 3 5 BS5 MTS7 4 5 Atex chose BS6 MTS8 1 DISASSEMBLING SEQUENCE 2 1 1 LEGEND 3 2 IDENTIFICATION CODES 4 3 GENERAL NOTES 4 4 OPERATING PRINCIPLE 5 5 MOTOR 5 6 PRESSURE SWITCH TO PREVENT DRY RUNNING 6 7 INSTRUCTION ON INSTALLATION AND USE 6 7 1 TRANSPORT 6 7 2 INSTALLATION 6 7 3 START UP 7 7 4 USE 8 7 5 SHUTDOWN 8 8 MAINTENANCE 8 8 1 DISMANTLI...

Page 2: ...2 1 DISASSEMBLING SEQUENCE ...

Page 3: ... 304 1 42 932 1 Seeger ring PP 1 43 185 Packing ring PP 1 44 412 6 OR drain plug OR 2050 V FKM E EPDM K FFKM 1 46 493 Dividing plate PP 1 47 932 2 Seeger ring STEEL 1 100 722 3 Outlet flange FF PP 1 102 722 4 Inlet flange FF PP 1 Mechanical seal 6 134 1 Intermediate casing WR PP GF E CTFE GX E CTFE 1 6 A 134 2 Intermediate casing BS WR PP GF E CTFE GX E CTFE 1 20 412 3 OR fixed seal OR 3200 V FKM ...

Page 4: ...cal seal the presence of fibrous adhesive or abrasive bodies is not allowed Exame of the solid particles Mech seal SF1 TS5 Mech seal TS6 Mech seal MSFA MTSC MTSD max quantity in weight 1 3 1 3 a 1 5 b 1 11 max dimension in mm 0 1 0 6 0 1 0 6 a 1 2 b 0 1 0 8 max hardness Mohs index 1 2 3 6 1 2 Clockwise rotation seen from the motor side Make sure that the chemical and physical characteristics of th...

Page 5: ...e motor bearings THE MECHANICAL SEAL placed at the point where the shaft enters the pump body to drive the impeller is made up of two main section a fixed section inserted in the pump body and a rotating section integral with the shaft The tight contact between these two parts guarantees a seal against leakage whether the pump is rotating or not The rubbing action that occurs between these two par...

Page 6: ...d remote control switch In order to obviate any pulsations of the pressure switch it is necessary to set its setpoint to a pressure value equal to 65 of the working pressure It is obvious that this device cannot be used to control working pressure On start up the pressure switch contact must be by passed for a sufficient time to allow pressure to build up in the system In case of automatic start u...

Page 7: ...nmental conditions in accordance with the IP protection of the motor install a drainage pit to collect any liquid overflow from the base drainage channel due to normal maintenance work leave enough free space around the pump for a person to move leave free space above the pump for lifting operations highlight the presence of aggressive liquids with coloured tags following the local safety regulati...

Page 8: ...id and the operating conditions on the rotating parts of the pump clean or replace as necessary make periodic inspections 3 to 5 months depending on the type of liquid and the operating conditions on the functionality of the motor control system efficiency must be guaranteed make periodic inspections 2 to 30 days depending on the type of liquid and the operating conditions of the in line and foot ...

Page 9: ...e a right hand thread Bolt torque setting M4 M6 M8 M10 M12 M16 M20 M24 reduce by 25 on plastic parts Nm 4 14 24 48 60 75 120 175 all the tasks must be performed under supervision of qualified personnel seal with new o rings assemble the pump by following the procedure set out in the LEGEND column in the reverse order clean out the motor shaft from any trace of dust and or grease mount the pump sha...

Page 10: ... far as the non synchronous motor is concerned and may cause injury to hands if working on an open pump Risks may also arise due to the nature of the liquids pumped It is therefore of utmost importance to closely follow all the instructions contained in this manual so as to eliminate the causes that may lead to pump failure and the consequent leakage of liquid dangerous for both personnel and the ...

Page 11: ...awareness of possible damage to parts due to abrasion or shocks during handling know how of required bolt and screw tightening required on different materials such as plastics and metals use of precision measuring instruments opening and closing of the pump body removal and replacement of rotating parts 9 4 WASTE DISPOSAL Materials separate plastic from metal parts Dispose of by authorized compani...

Page 12: ...y than expected 23 specific weight of liquid is greater than expected 24 impurities inside pump create abnormal wear 25 electric motor supply voltage is not rated voltage Pump vibrates and is noisy see 23 26 operates at full capacity no head 27 pump or pipes inadequately fixed 28 eccentric impeller operation because of worn bushes 28 support bearing without grease Pump s internal parts wear out to...

Page 13: ... 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 d x z JIS 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 19 x 4 Dimensions in mm for connections type Y see pag 1 IDENTIFICATION CODE KM KA MOTOR IEC 60 Hz Model ZMR 07 11 07 14 11 15 11 23 17 25 03 35 IEC frame 80A 80B 90S 80B 90S 90L 90S 90L 100 90L 100 112 112 a1 67 67 67 67 67 67 L 393 413 393 413 438 413 438 486 438 486 495 495 Q 75 75 75 75 75 75 h1 80 90 80 90...

Page 14: ... 32 13 32 g 5 7 16 5 29 32 5 29 32 7 1 32 5 29 32 7 1 32 7 1 32 7 1 32 7 1 32 L3 7 9 32 7 9 32 8 1 16 7 9 32 8 1 16 8 1 16 8 1 16 8 1 16 B2 9 9 3 4 12 9 3 4 12 12 12 12 s2 9 16 9 16 9 16 9 16 9 16 9 16 L1 9 21 32 9 21 32 10 3 16 9 21 32 10 3 16 10 3 16 10 3 16 10 3 16 B3 12 1 8 12 1 8 14 1 8 12 1 8 14 1 8 14 1 8 14 1 8 14 1 8 h3 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 1 9 16 KM ISO 3 15 16 3 15 16 3 15...

Page 15: ...R GF WR GF WR GF WR GF WR GF Power IEC 60 Hz KW 0 75 1 1 1 5 1 1 1 5 2 2 1 5 2 2 3 2 2 3 4 4 Motor frame IEC 80A 80B 90S 80B 90S 90L 90S 90L 100L 90L 100L 112 112 power NEMA 60 Hz HP 1 1 1 2 2 1 1 2 2 3 2 3 5 3 5 5 5 Motor frame NEMA 56 56 145 143 145 182 145 182 184 182 184 184 184 Pump weight No motor Kg 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 Lb 6 7 8 9 6 7 8 9 6...

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Page 20: ...ce Tel 030 3507025 Web www argal it E mail argal argal it The INSTRUCTION MANUAL must be delivered to the pump user who takes diligent note of it fills in data for Maintenance Department page 1 keeps the file for subsequent reference Possible modifications do not imply updating of the existing manuals Copyright 2018 ARGAL S r l Draw and text total or partial duplication is prohibited REV 10 10 201...

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