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Owner's Manual

TX158, TX159 ATV Trailers

TX191 Tracking Beam Kit

Check for parts online at 

www.yutrax.com

 or call 800-345-6007 M-F 8-5 CST

Page

Owner's Manual

TX158, TX159 ATV Trailers

TX191 Tracking Beam Kit

Check for parts online at 

www.yutrax.com

 or call 800-345-6007 M-F 8-5 CST

WARNING

READ,  UNDERSTAND  AND  follow  All  ASSEM-

BlY, INSPECTIoN, MAINTENANCE & USE INSTRUC-

TIoNS PRoVIDED BEfoRE EACH USE. fAIlURE To 

follow  All  wARNINgS  AND  INSTRUCTIoNS 

CoUlD RESUlT IN SERIoUS INJURY oR DEATH.
BE  SURE  To  follow  All  INSTRUCTIoNS  PRo-

VIDED. If ANY INSTRUCTIoNS ARE NoT UNDER-

STooD oR If YoU HAVE A PARTS ISSUE, CAll 800-

345-6007 BEfoRE USINg.
THE  wHEEl  BEARINgS  ARE  NoT  fACToRY 

gREASED. YoU MUST gREASE THE BEARINgS BE-

foRE  USE.  CHECK  gREASE  lEVEl  fREQUENTlY 

To PREVENT BEARINgS fRoM SEIZINg.
DoUBlE CHECK THE ASSEMBlY of YoUR TRAIlER 

To BE SURE YoU ASSEMBlED IT CoRRECTlY AND 

All NUT & BolT ASSEMBlIES ARE TIgHT BEfoRE 

INITIAl USE.
BE SURE To PERIoDICAllY CHECK All NUT AND 

BolTS  foR  TIgHTNESS.  oVER  TIME,  NUTS  AND 

BolTS MAY BECoME looSE fRoM VIBRATIoN.
BE SURE To AlwAYS HAVE THE CoRRECT AMoUNT 

of AIR PRESSURE IN TIRES. THIS wIll HElP DETER 

fRoM UNNECESSARY wEAR AND/oR DAMAgE.
NEVER  DRIVE  oN  HIllY  TERRAIN  -  EXCESSIVE 

wEIgHT CAN CAUSE wEIgHT SHIfTS wHICH CAN 

lEAD To loSS of CoNTRol of YoUR ATV AND/

oR ATV TRAIlER.
Do NoT DRIVE IN EXCESS of 10 MPH wHIlE US-

INg THIS PRoDUCT.
NEVER Allow PEoPlE oR ANIMAlS To RIDE IN 

THE ATV TRAIlER! IT IS NoT DESIgNED foR THAT 

MATTER.
USE CAUTIoN NEAR TRAIlER TIlT lATCH. BE SURE 

lATCH IS ENgAgED BEfoRE EACH USE.
NEVER EXCEED THE MAXIMUM wEIgHT CAPACITY 

of 1250 lBS. of EVENlY DISTRIBUTED wEIgHT.

YUTRAX offers a full line of ATV accessories.  We appreci-
ate your purchase of our world class ATV Trailers. Follow 
these few simple instructions and your product will be 
sure to give you many years of trouble free pleasure. 
Instructions should be kept in a safe place and reviewed 
at least annually.
If for any reason you have a problem with your product, 

Do NoT return to the retailer

; contact the YUTRAX 

customer service department Monday through Friday 
from 8 a.m. to 5 p.m. at 800-345-6007 for assistance.

ASSEMBlY INSTRUCTIoNS:

Tools needed -- two 7/16” wrenches, two 1/” wrenches, 
3/4” socket with ratchet & extension, needle nose pliers 
and a grease gun w/fitting.

IMPORTANT ASSEMBLY TIP:  Do not tighten any 

nut and bolt combinations completely until all 

parts are assembled together! Finger tighten plus 

one turn of a wrench only! This will temporarily 

hold the lock nut on the bolt while helping align-

ment of all parts! After all parts are assembled 

together, all nut & bolt combinations must be 

completely tightened.

1. Insert rear tongue tube (TK81) to the welded-on 

“U”-bracket located on the axle tube (TK80) using (1) 
provided 5/16-18 x -3/4” bolt, nyloc nut and 5/16” 
washer. 

SEE fIgURE 1 oR 2. 

. Insert the front hitch tongue (TK85) and the rear hitch 

tongue (TK87) into the connector pocket (TK89) and 
secure using () provided 5/16-18 x -1/4” bolts and 
nyloc nuts. 

SEE fIgURE 1 oR 2.

3. Attach the assembled hitch tongue to the rear tongue 

tube using () provided 5/16-18 x 4” bolts, nyloc 
nuts and (4) steel washers. Be sure the entire tongue 
assembly is aligned before tightening. 

SEE fIgURE 1 

oR 2.

NOTE: Front tongue does not go inside rear 

tongue. Front tongue bolts on top of rear 

tongue.

 

4. Slide the axle plate (300705) over the short end of axle 

spindle (TK48).  Thread the short end of axle spindle 
into the axle tube until tight. Back off the axle spindle 
until holes are aligned and secure using (1) provided 
1/4-0 x 1-3/4” bolt and nyloc nut. 

SEE fIgURE 1 oR 

2

. Repeat this step for the other side. 

foR TX158

5. Support the trailer far enough off the ground for the 

assembly of the wheels. Slide the wheel onto the 

threaded axle spindle with grease fitting facing out-

ward. Secure in place following this order: wheel, 3/4” 

washer, 3/4” crown nut and cotter pin. Back crown nut 

off just enough so wheel spins freely and crown nut 

slot aligns with hole in threaded axle spindle. Insert 

cotter pin. Using a needle nose pliers, bend cotter pin 

ears around so it will not come off the axle spindle. 

Repeat this step for remaining wheel. 

SEE fIgURE 1. 

IMPORTANT NOTE: You must grease the bearings of 

each wheel. Using a grease gun, pump high quality 

grease into the bearings by attaching to grease 

fitting located on wheel hub. Check the grease level 

frequently to prevent bearings from seizing. 

Summary of Contents for YUTRAX TX158

Page 1: ...Operator s Manual TX158 TX159 Two and Four Wheel ATV Trailers TX191TrackingBeamKit OMTX158 Rev 03 01 10 2010 Ardisam Inc All Rights Reserved ...

Page 2: ...hes two 1 2 wrenches 3 4 socket with ratchet extension needle nose pliers and a grease gun w fitting IMPORTANT ASSEMBLY TIP Do not tighten any nut and bolt combinations completely until all parts are assembled together Finger tighten plus one turn of a wrench only This will temporarily hold the lock nut on the bolt while helping align ment of all parts After all parts are assembled together all nu...

Page 3: ...1 4 washers SEE FIGURE 1 OR 2 Latch the front trailer frame to the latch located on trailer tongue to hold in place 9 Attach the rear trailer frame 300710 to the axle plates using 2 provided 1 4 20 x 1 1 2 bolts 2 1 4 20 x 2 bolts 4 nyloc nuts and 4 1 4 washers SEE FIGURE 1 OR 2 You must now tighten all nut bolt assemblies Be sure not to over tighten or crush tubing when tightening 10 Slide the re...

Page 4: ...X191 Tracking Beam Kit Check for parts online at www yutrax com or call 800 345 6007 M F 8 5 CST Page TX158 ATV Trailer assembled Figure 1 TX158 Trailer Assembly 13 13 13 13 14 15 17 18 5 6 8 12 16 22 12 11 24 7 23 3 2 1 25 4 21 27 19 28 10 26 ...

Page 5: ...ng Beam Kit Check for parts online at www yutrax com or call 800 345 6007 M F 8 5 CST Page 13 13 13 13 14 15 17 18 5 6 8 12 16 9 23 12 11 24 32 19 3 1 25 4 26 29 5 2 20 31 21 21 27 30 21 28 10 TX159 ATV Trailer assembled Figure 2 TX 159 Trailer Assembly ...

Page 6: ...SSEMBLY ATV TRAILERS 4 28 TK85 WELDMENT FRONT TONGUE HITCH TONGUE 1 29 TK87 WELDMENT REAR HITCH TONGUE 1 30 TK89 FTS CONNECTOR POCKET 1 31 wf516 WASHER FLAT 5 16 STANDARD ZN 7 32 4362 BOLT 1 2 13 X 3 1 2 HHCS 1 TX159 PARTS LIST Key Part Description qty 1 4155 pin cotter 5 32 x 1 1 2 supplied w 4099 2 2 4157 Nut Castle 3 4 retainer for high speed 2 3 4159 washer 3 4 spindle sae 2 4 4166 bolt 5 16 1...

Page 7: ...ure 3 Model TX191 Tracking Beam Kit MODEL AV191 TRACKING BEAM KIT 1 TK78 TIRE WHEEL ASSEMBLY 2 2 4159 WASHER SPINDLE 3 4 4 3 4157 NUT CASTLE 3 4 RETAINER 4 4 4155 PIN COTTER 5 32 X 1 1 2 6 5 300721 TRACKING BEAM 2 6 300724 brace tracking beam 2 Only two tires and four castle nuts are supplied with the kit due to trailer coming with two tires and two castle nuts ...

Page 8: ...ther obligations or liabilities on our part Ardisam Inc does not assume and does not authorize any other person to assume for us any liability in connection with the sale of our products Warranty work must be sent directly to Ardisam Inc or one of our authorized service centers and performed by them To obtain warranty service and or replacement instructions you must have prior approval from Ardisa...

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