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41

2. Install the cap screw, lock washer,

washer, and sheave adjuster back into

the driven clutch. Tighten the cap

screw (apply a few drops of blue Loc-

tite #243 to the threads) to 20 ft-lb.

3. Install the left-side access panel.

4. Release the brake lever lock.

Removing Drive Belt (ZR 

4000 RR)

1. Set the brake lever lock; then

remove the left-side access panel.

2. Using Drive Belt Deflection Tool (p/

n 0644-424), thread the tool clock-

wise into the driven clutch until the

movable sheave opens far enough to

removing the drive belt.

743-067B

Installing Drive Belt (ZR 

4000 RR)

1. Place the belt (so the part number

can be read) between the sheaves of

the drive clutch.

2. With the sheaves fully apart, roll the

belt over the stationary sheave.

3. With the drive belt properly posi-

tioned in the drive clutch and driven

clutch, turn the belt tool counter-

clockwise, release the brake lever

lock, and roll the belt back and forth

to allow the driven clutch sheaves to

fully close.

4. After the belt is installed properly,

install the left-side access panel.

Checking/Adjusting 

Deflection (ZR 4000 

RR)

Drive belt length, condition, and deflec-

tion are all important for peak perfor-

mance. To check and adjust drive belt

deflection, use the following procedure.

1. With the engine off; remove the left-

side access panel.

2. Make sure the drive belt is sitting at

the top of the driven clutch sheaves.

3. Place a straightedge on the top of the

drive belt. The straightedge should

reach from the drive clutch to the top

of the driven clutch.

4. Using a stiff ruler centered between

the drive clutch and driven clutch,

push down on the drive belt just

enough to remove all slack and note

the amount of deflection. The

deflection should be approximately

15.9-22.2 mm (5/8-7/8 in.).

NOTE: The amount of deflection

should be experimented with or
tested to obtain best start-line per-
formance.

NOTE: Push down on the belt with

the ruler only until the bottom of the
belt flexes upward; then read the
amount of deflection.

5. To correct drive belt deflection,

loosen the jam nut on the belt width

adjuster on the stationary sheave.

6. Using an Allen wrench, adjust the

set screw as needed.

NOTE: Turning the set screw

clockwise increases distance
between the sheaves (increases belt
deflection measurement); turning
the set screw counterclockwise
decreases distance between the
sheaves (decreases belt deflection
measurement).

! WARNING

Never operate the snowmobile with-
out the belt guard/access panel
secured in place.

Summary of Contents for PANTERA 7000 2015

Page 1: ...O P E R A T O R S M A N U A L www arcticcat com PANTERA 7000 ZR 4000 3DQWHUD B ONB MSJ 3URILOHV LQDO 5RXQG...

Page 2: ...snow conditions without proper lubrication or additional idler wheels and the following parts Fuel Filter Light Bulbs Windshield Drive Belt Torn or Punctured Upholstery Wear Bars Brake Pads Spark Plu...

Page 3: ...ructions 20 24 Starting and Stopping Engine 20 Braking 21 Emergency Stopping 22 Throttle Ignition Monitor Switch 23 Varying Altitude Operation 23 Lubrication 25 26 Chain Case 25 Rear Suspension 26 Rea...

Page 4: ...and Safety Handbook Failure to follow this warn ing could result in personal injury to yourself or others Personal Injury To avoid injury to yourself and others NEVER operate the snowmobile without f...

Page 5: ...or service is ever required contact an authorized Arctic Cat Snowmobile dealer for professional service At the time of publication all information and illustrations were technically cor rect Some illu...

Page 6: ...directives Issued by European Commission EMC Directive 2004 108 EC EC Machinery Directive 2006 42 EC Type of Equipment Snowmobile Model Numbers Brand Name Arctic Cat S2015PTUTOUSB S2015PTULXUSB S2015Z...

Page 7: ...3 Snowmobile Safety Rules...

Page 8: ...No warranty will be allowed by Arctic Cat Inc if the engine serial number or VIN is removed or mutilated in any way Always provide the snowmobile name VIN and ESN when contacting an autho rized Arcti...

Page 9: ...l should be changed every 2500 miles and before prolonged storage Filling Gas Tank Since gasoline expands as its temperature increases the gas tank must be filled to its rated capacity only Expansion...

Page 10: ...in period is not required There is never a more important period in the life of the engine than the first 300 miles Since the engine is brand new do not put an excessive load on it for the first 300 m...

Page 11: ...e LOW TEMP dis play will go out Speedometer Tachometer Digital Gauge These snowmobiles are equipped with different speedometer tachometer styles Determine which style your model is equipped with and u...

Page 12: ...trip meter with the trip meter displayed push and hold the decre ment button until the display is cleared The hour meter readout will not reset Pantera 7000 LTD CWI 051A A Coolant Temperature Indicato...

Page 13: ...e RPM side to view maximum RPM This value is reset each time the ignition key is turned off With the clock mode selected by pressing the Upper Right Button press and hold the Upper Right Button to set...

Page 14: ...utton to set the minutes Press the Left or Right Button to set the min utes When the proper time has been set press the Middle Button to return to the main gauge display 6 Coolant Temperature Battery...

Page 15: ...circuit high P0115 Engine coolant temp sensor 1 circuit P0117 Engine coolant temp sensor 1 circuit low P0118 Engine coolant temp sensor 1 circuit high Code Trouble P0120 Throttle position sensor circ...

Page 16: ...ooling System These snowmobiles are equipped with a closed liquid cooling system for engine cooling The cooling system should be inspected daily for leakage and damage Also the coolant level should be...

Page 17: ...nnect all external accessories such as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red cable to the positive termi nal 1 of the dead battery C being careful no...

Page 18: ...first This service is at the discretion and expense of the snowmobile owner When operating the snowmobile at high altitudes it may be necessary to change certain component parts of the drive clutch an...

Page 19: ...r fluid leakage cracks or breaks in the lower case or a bent plunger If any one of these conditions is detected replacement is necessary Take the snowmo bile to an authorized Arctic Cat Snowmobile dea...

Page 20: ...d to reverse or reverse to forward 741 438A NOTE Correct drive belt tension deflection is important for the reverse function to operate properly If the belt is too tight difficulty in engaging reverse...

Page 21: ...be in the passenger seat position To change the position of the backrest loosen the two adjuster knobs on either side of the seat and push the backrest forward or backward Tighten both adjuster knobs...

Page 22: ...at To remove the seat remove the screw from the underside of the seat then lift on the back of the seat and move it up and rearward to remove it 746 088A Detachable Hard Storage Cases Pantera 7000 LTD...

Page 23: ...19 XM275A Towing If the snowmobile is to be towed by another snowmobile do not tow using the loops in the skis The tow rope should be attached to the spindles...

Page 24: ...ved DOT 4 brake fluid until the fluid is at the recommended level Install and secure the reservoir cover Do not allow moisture to con taminate the brake system 4 Test the throttle control lever by com...

Page 25: ...DOWN position Braking The following items are items that the operator must be familiar with when operating this snowmobile and its hydraulic brake system Important addi tional information on the prope...

Page 26: ...nowmobile owner 6 When new brake pads are installed a burnishing process is required Drive the snowmobile slowly and compress the brake lever several times until the pads just start to heat up then al...

Page 27: ...rctic Cat Snowmobile dealer for service If not under warranty this service is at the discretion and expense of the snowmobile owner However if a dire emergency exists wherein the engine must be starte...

Page 28: ...ting the snowmobile when going to lower altitudes Always consult the altitude decal NOTE Drive train changes can be made by the snowmobile owner if qual ified to do so If the owner does not feel quali...

Page 29: ...ckwise to make sure the shift fork is in the for ward position 3 Remove the actuator extension then re install the actuator extension making sure the notch in the exten sion is directed downward 4 Ins...

Page 30: ...rec ommended chain lube through the opening until the lubricant is at least halfway up in the sight glass 5 Install and secure the exhaust reso nator hood and side panels Rear Suspension This procedu...

Page 31: ...for damage leakage and obstructions Nuts Bolts Fasteners Weekly Check tightness Recoil Starter Weekly Check rope for wear fraying and proper operation Shock Absorbers Weekly 15 45 Check for fluid lea...

Page 32: ...install the in line fuel filter use the following procedure NOTE Before removing the fuel fil ter take note of the filter inlet and outlet for installing purposes NOTE The fuel filter is located on to...

Page 33: ...mobile on a level sur face start the engine and let it idle and warm up until the fan on the radiator turns on or if the snowmobile was operated allow the engine to idle for approximately 30 seconds 2...

Page 34: ...ing icon does not illuminate take the snowmobile to an authorized Arctic Cat Snowmo bile dealer for service If not under warranty this service is at the dis cretion and expense of the snowmo bile owne...

Page 35: ...a differ ent heat range For example sustained cross country riding will usually require colder heat range spark plugs while trail riding or other continual slow speed operation will usually require ho...

Page 36: ...nd examine the condition of the center electrode insulator of each spark plug AO352A A TAN or LIGHT BROWN insula tor indicates correct spark plugs heat range B LIGHT GRAY or WHITE insula tor indicates...

Page 37: ...buildup Replace damaged cables or cable ends NOTE If battery posts or cable ends have a build up of white green powder residue apply water and baking soda to neutralize acid then flush off with warm s...

Page 38: ...y an additional 1 5 hours then retest The battery is ready for service 9 Place the battery into position in the snowmobile then coat the battery posts and cable ends with a light coat of multi purpose...

Page 39: ...he correct amperage rating 4 Install the fuse panel cover and close the access panel Even after replacing a fuse it may con tinue to blow if the cause of the overload is not determined If the fuse con...

Page 40: ...er war ranty this service is at the discretion and expense of the snowmobile owner Bleeding Brake System If the brake lever feels spongy when applied the brake system may need to be bled To bleed the...

Page 41: ...lified to do so If the owner does not feel qualified take the snowmo bile to an authorized Arctic Cat Snowmobile dealer for this service This service is at the discretion and expense of the snowmobile...

Page 42: ...ccess panel NOTE When new brake pads are installed a burnishing process is required see Burnishing Brake Pads sub section Burnishing Brake Pads After changing brake pads the new brake pads must be bur...

Page 43: ...nufacturers may not be of the same specifications or quality and therefore usage could result in poor performance and premature belt failure NOTE Before starting the snowmo bile in extremely cold temp...

Page 44: ...snowmobile owner 1 Turn ignition key to the OFF position and wait for all moving parts to stop 2 Set the brake lever lock 3 Open the left side access panel 4 Remove the cap screw lock washer washer a...

Page 45: ...portant for peak perfor mance To check and adjust drive belt deflection use the following procedure 1 With the engine off remove the left side access panel 2 Make sure the drive belt is sitting at the...

Page 46: ...n on the scale to the recommended pressure Measure the deflection distance between the bottom of the wear strip and the inside surface of the track clip Compare the measurement with the chart 743 191A...

Page 47: ...OFF NOTE Allow the track to coast to a stop DO NOT apply the brake because it could produce an inaccu rate alignment condition 4 When the track stops rotating check the relationship of the rear idler...

Page 48: ...determine the amount of ski pressure and the reaction of the front suspension to rough terrain The amount of ski pressure can also be changed by adjusting the length of the skid frame front arm limit...

Page 49: ...nowmobile Front ski shock spring pre load adjust ment is accomplished by loosening the adjuster nut locking collar B from the adjuster nut A and using the Spring Adjuster Tool from the tool kit rotati...

Page 50: ...ed To remove and install the LED use the following procedure 1 Disconnect the taillight harness con nector 2 Remove the torx head screws secur ing the taillight 3 Connect the taillight harness connec...

Page 51: ...e of the head light using a 4 mm swivel socket and long extension until correct aim is obtained Shut the engine off then dis engage the brake lever lock 0746 807 Ski Wear Bars The ski wear bar is a re...

Page 52: ...ki assembly to the spindle Remove the ski Account for the rubber damper inserts and washers 3 To increase ski stance place ski stance spacer to the outside of the spindle and adjust the damper 0746 79...

Page 53: ...a new set of wear strips are installed they should be tempered Tem per the wear strips by driving the snow mobile for approximately a mile on a hard pack trail then immediately drive into deep snow a...

Page 54: ...ction remove the belt guard then use the fol lowing procedure NOTE It may be necessary to remove a shim washer from between the driven clutch sheaves to allow the driven clutch to close tighter Adding...

Page 55: ...sole then move the console up and out of the way 2 Install the clutch Alignment Bar p n 0644 428 between the drive clutch sheaves 3 Allow the bar to rest on the drive clutch shaft and against the outs...

Page 56: ...er heads B Pour 29 5 ml 1 fl oz of SAE 30 petroleum based oil into each spark plug hole and pull the recoil starter handle slowly about 10 times C Install the spark plugs and con nect the high tension...

Page 57: ...dirt and dust 15 If the snowmobile must be stored out doors position the snowmobile out of direct sunlight then block the entire snowmobile off the ground making sure the snowmobile is secure Loosen t...

Page 58: ...on the ZR 4000 fill the oil injection reservoir with C Tec2 engine oil NOTE After prolonged storage of the ZR 4000 Arctic Cat recommends one tankful of 100 1 gas oil mixture be used in conjunction wit...

Page 59: ...r local authorized Arctic Cat snowmobile dealer WARRANTY PERIOD The emission warranty period for this snowmobile begins on the same date as the standard warranty coverage and continues for 30 months o...

Page 60: ...56 NOTES...

Page 61: ...ly then return a copy of this form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is...

Page 62: ...Fold Back Once CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Page 63: ...ou are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmo bile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or...

Page 64: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2260 436 Phone 218 681 9851 U S 204 982 1656 Canada TM...

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