Arctic Cat 97A2A-AP Manual Download

Page: 12 / 48

HYDRAULIC BRAKE CONTROL ASSEMBLY

0732-338 *Not a Service Part

1 0502-021

Brake, Lever - Assembly (inc. 2-14)

2 0402-049

Lever, Brake

3 0623-430

Bolt, Lever Mounting

4 0623-506

Screw, Cover - Master Cylinder

5 0602-742

Cover, Master Cylinder

6 0602-741

Gasket, Cover - Master Cylinder

7 0602-740

Reservoir, Hydraulic Brake

8 0602-587

O-Ring, Reservoir

Master Cylinder

10 0623-432

Screw, Reservoir Mount

11 0623-056

Nut, Lock

12 8052-212

Washer, Lock

13 0623-613

Screw, Clamp

14 0602-907

Clamp

15 0402-050

Hose, Master Cylinder

16 8408-625

Screw, Cap

Ref. Part No. Qty. Description

BEARCAT ATV 2 X 4

World of Powersports.com

800-407-7218

Summary of Contents for 97A2A-AP

Page 1: ...F3 DECALS 3 D12 ELECTRICAL COMPONENTS ASSEMBLY 44 G11 ENGINE AND EXHAUST 17 E12 FRAME AND RELATED PARTS 4 D13 FRONT SUSPENSION ASSEMBLY 7 E2 FUEL TANK ASSEMBLY 13 E8 GEAR SHIFTING ASSEMBLY 39 G6 HYDR...

Page 2: ...hine 11 0623 184 1 Washer 12 0606 029 2 Red Reflector 13 0123 010 2 Nut Expansion 14 0423 068 2 Screw Machine 15 0423 046 8 Rivet Plastic 16 0406 084 1 Extension Fender Rear Right 0406 085 1 Extension...

Page 3: ...1 Taillight w Socket Assembly 3 0409 012 1 Gasket Taillight 4 0409 007 1 Lens Taillight 5 0409 010 2 Screw Machine 6 0623 301 2 Screw Self Tapping 7 8053 212 2 Washer Lock D11 Ref Part No Qty Descript...

Page 4: ...de 6 0411 040 1 Decal Warning Age 7 0411 010 1 Decal Warning General 8 0411 036 1 Decal Bearcat Side Right 0411 037 1 Decal Bearcat Side Left 9 0411 012 1 Decal Warning Tire Pressure 10 0411 060 1 Dec...

Page 5: ...8 0406 262 2 Mount Headlight 9 8409 020 8 Screw Cap 10 0506 144 1 Bumper Front 11 0506 066 1 Footrest Right 12 0506 067 1 Footrest Left 13 0123 590 2 Screw Machine 14 8408 816 4 Screw Cap 15 0506 133...

Page 6: ...r 10 8050 152 4 Washer 11 0624 263 AR Staple 12 8050 217 2 Washer 13 0406 199 2 Collar Front Seat Base 14 0406 171 2 Bumper Seat Base Front 15 0623 404 1 Cap Protector 16 0406 103 1 Latch Seat Assembl...

Page 7: ...4 Cap Steering Adjuster 16 0506 139 1 Bracket Key Switch 17 0505 007 1 Tube Handlebar 18 0405 039 2 Grip Handlebar 19 0605 171 1 Housing Bearing Lower 20 0405 020 2 Bearing Steering Post 21 0705 064...

Page 8: ...3 009 2 Clip Ball Joint 13 0505 016 1 Knuckle Assembly Right inc 14 and one No 15 18 0505 017 1 Knuckle Assembly Left inc 14 and one No 15 18 14 0505 010 1 Knuckle Steering Right 0505 011 1 Knuckle St...

Page 9: ...r inc two No 9 and four No 10 9 0403 028 4 Sleeve Shock 10 0604 310 8 Bushing Shock Absorber 11 0603 033 2 Retainer Spring 12 8409 040 4 Screw Cap 13 0404 009 2 Spring Shock Absorber 14 0403 025 2 Col...

Page 10: ...9 0402 082 2 Hub Wheel Front 10 0402 009 3 Disc Brake 11 0423 029 12 Screw Machine 12 0402 150 1 Wheel and Tire Assembly Rear Right inc one No 2 3 and 13 14 0402 151 1 Wheel and Tire Assembly Rear Le...

Page 11: ...87 004 1 Cable Brake Rear 9 0423 049 1 Pin 10 0117 868 1 Pin Cotter 11 0115 602 1 Spring Brake Arm Return 12 0423 064 1 Cap Protector Red 13 0502 035 1 Brake Parking 14 8408 616 2 Screw Cap 15 0670 18...

Page 12: ...Gasket Cover Master Cylinder 7 0602 740 1 Reservoir Hydraulic Brake 8 0602 587 1 O Ring Reservoir 9 1 Master Cylinder 10 0623 432 2 Screw Reservoir Mount 11 0623 056 1 Nut Lock 12 8052 212 2 Washer L...

Page 13: ...9 0117 868 3 Pin Cotter 10 0402 142 3 Pin Hydraulic Brake Caliper 11 0402 143 3 Cap Bleeder Valve 12 0502 019 1 Pad Hydraulic Brake Set 13 0402 167 3 Valve Bleeder 14 0402 141 6 O Ring Hydraulic Brake...

Page 14: ...2 Washer 6 0406 169 4 Bushing Fuel Tank Mount 7 0406 170 2 Collar Fuel Tank Mount 8 0610 007 AR Line Fuel 9 0423 048 2 Clamp Hose Spring 10 1 Gasket Fuel 11 0470 314 1 Valve Shut Off inc 10 12 8471 61...

Page 15: ...7 0402 136 1 Spring Reverse Lever 8 0409 008 1 Reverse Switch 9 0402 130 1 Retainer Switch 10 0402 062 1 Knob Reverse Shift Lever 11 3423 168 1 E Ring 12 0487 003 1 Cable Shift 13 3446 005 1 Arm Reve...

Page 16: ...Cleaner 10 0123 549 4 Screw Machine 11 0123 010 4 Nut Expansion 12 0410 004 1 Hose Crankcase Vent 13 0470 322 1 Filter Air Cleaner inc 14 14 0470 332 1 Sleeve Filter 15 0470 309 1 Valve Air Cleaner 1...

Page 17: ...8 0123 788 AR Tie Cable 9 0406 227 1 Pad Battery Lower 10 0444 001 1 Kit Tool 11 0406 289 2 Pad Battery Upper Rear 12 0530 001 1 Fuse Box Assembly inc 13 16 13 1 Block Fuse 14 1 Lid Fuse Block 15 0411...

Page 18: ...Bracket Upper Motor 13 0502 016 1 Lever Shift 14 8408 620 1 Screw Cap 15 0412 003 3 Spacer Exhaust 16 0412 004 3 Bushing Rubber 17 0412 005 1 Muffler 18 8408 830 3 Screw Cap 19 0406 224 1 Cover Exhau...

Page 19: ...er 13 0413 006 1 Blade Fan 14 0413 004 1 Motor Fan 15 8474 516 3 Screw Machine 16 0410 001 1 Hose Coolant Lower 17 0410 003 1 Hose Coolant Crossover 18 8474 616 8 Screw Machine 19 0423 010 8 Washer Sh...

Page 20: ...3008 100 1 Bladder Case 7 0123 811 1 Tie Cable 8 8428 002 2 Nut Jam 9 0402 003 2 Bearing Wheel Hub Rear 10 8408 830 2 Screw Cap 11 0402 138 1 Gasket Rear Axle 12 0423 033 2 C Clip 13 0502 005 1 Housi...

Page 21: ...09 1 Switch Brake Assembly 6 3430 016 1 Regulator Voltage 7 8408 620 2 Screw Cap 8 0402 130 1 Retainer Switch 9 0445 004 1 Cable Battery Electric Start 10 0623 454 3 Clip Snap In 11 0423 065 1 Base Wi...

Page 22: ...20 4505 022 1 Seat Valve 2 0 With Needle 21 4505 044 1 O Ring Bowl 22 4505 045 1 Filter 23 4505 023 1 Chamber Float 24 4505 024 1 Jet Pilot 25 4505 025 5 Screw 26 4505 026 1 Spring 27 4505 027 1 Cabl...

Page 23: ...w Cap 15 3004 376 4 Screw Cap 16 3004 488 4 Nut 17 3004 326 1 Nut 18 3003 290 4 Gasket 19 3402 010 4 Gasket Head Nut 20 0217 705 1 Spark Plug NGK CR8E 21 3402 100 2 Cap Inspection 22 3402 101 2 O Ring...

Page 24: ...004 488 2 Nut 4 3402 103 1 Gasket Cylinder 5 3423 088 2 Pin 6 3413 006 1 Union Water Hose 7 3423 121 1 Screw Cap 8 3423 058 1 O Ring F4 Ref Part No Qty Description Ref Part No Qty Description BEARCAT...

Page 25: ...Cap 6 0693 303 4 Screw Cap 7 3423 093 2 Screw Cap 8 3423 208 1 Plug 9 3402 011 1 Gasket 10 3423 052 1 O Ring 11 3423 009 3 Screw Cap 12 3423 024 3 Nut 13 3004 363 3 Washer 14 3423 095 1 Plug Oil Galle...

Page 26: ...3423 096 2 Screw Cap 15 3402 037 1 Plug Oil Pressure 16 3402 012 1 Gasket 17 3402 106 1 Cover Set Transfer inc 18 19 18 3402 097 1 Jet Oil Mission 19 3423 051 1 O Ring 20 3402 109 1 Gasket 21 3423 120...

Page 27: ...Bearing Right 14 3423 017 2 Screw Cap 15 3402 188 1 Retainer Oil Seal Left 16 3423 018 3 Screw Cap 17 3402 113 1 Piston 18 3402 114 1 Ring Set Piston 3436 007 1 Ring Set 0 020 in 3436 008 1 Ring Set...

Page 28: ...3 2 Washer 4 3402 124 1 Gear Starter Idle 5 3423 042 1 Pin 6 3402 122 1 Clutch Starter Set inc 7 7 3402 063 1 Bearing 8 3423 104 1 Washer 9 3423 102 6 Screw Cap F8 Ref Part No Qty Description Ref Part...

Page 29: ...Inner 6 3423 106 3 Pin 7 3402 090 6 Spring 8 3004 540 1 Key 9 3423 107 1 Washer 10 3423 200 1 Circlip 11 3402 150 1 Gear Oil Pump Drive 12 3423 114 1 Pin 13 3402 151 1 Spacer 14 3423 025 1 Nut 15 342...

Page 30: ...c 8 9 11 3402 148 4 Seat Spring 12 3402 078 4 Seal Oil 13 3402 140 1 Shaft Rocker Arm 14 3402 141 1 Shaft Rocker Arm 15 3423 031 2 Washer 16 3402 040 2 Plug Shaft 17 3402 012 2 Gasket 18 3402 142 2 Va...

Page 31: ...r Chain 4 3423 074 1 Screw Cap 5 3003 188 1 Washer 6 3402 136 1 Adjuster Tensioner Assembly 7 3402 137 1 Gasket 8 3004 475 2 Screw Cap 9 3003 290 2 Gasket F11 Ref Part No Qty Description Ref Part No Q...

Page 32: ...ng Spiral 6 1 Spring Friction 7 1 Shaft 8 1 Cover Spring 9 1 Plate Friction 10 1 Guide Ratchet 11 3004 488 1 Nut 12 3445 011 1 Rope Assembly 13 3445 013 1 Gasket 14 3423 112 6 Screw Cap 15 3445 015 1...

Page 33: ...e Oil 8 0693 389 2 Screw Cap 9 3402 157 1 Cap Oil Strainer 10 3423 077 1 O Ring 11 3004 756 4 Screw Cap 12 0436 001 1 Filter Engine Oil 13 3402 036 1 Plug Drain 14 3402 012 1 Gasket 15 3402 154 1 Valv...

Page 34: ...3 010 1 Joint Water Pump Drive 8 3413 002 1 Shaft Water Pump w Bearing 9 3423 046 1 Pin 10 3003 356 1 Seal Pump Drive 11 3003 466 1 Seal Mechanical 12 3413 001 1 Impeller 13 3003 426 1 Screw Cap 14 30...

Page 35: ...h Driven 14 3446 008 1 Disk Clutch Pressure 15 3446 009 1 Plate Clutch Release 16 3423 080 1 Nut Clutch Sleeve Hub 17 3423 032 1 Washer Sleeve Hub 18 3446 011 1 Arm Clutch Release 19 3423 082 1 Bolt C...

Page 36: ...46 025 1 Gear 4th Driven 22 3446 026 1 Gear 5th Driven 23 3446 029 1 Gear Reverse Driven 24 3446 030 1 Dog Reverse 25 3446 032 1 Bushing Reverse Driven 26 3423 038 1 Washer 3rd Driven Right 27 3423 03...

Page 37: ...Washer 7 3446 110 1 Gear No 1 8 3423 036 1 Washer 9 3402 015 1 Spacer Drive 10 3402 046 1 Bearing Driveshaft Left 11 3402 047 1 Bearing Center Shaft Left 12 3423 066 1 Circlip No 1 13 3402 045 1 Beari...

Page 38: ...ght 10 3446 114 1 Spacer Driven Gear 11 3423 143 1 Screw Cap 12 3423 145 1 Washer 13 3423 056 1 O Ring 14 3423 144 1 Washer 15 3004 507 2 Screw Cap 16 3402 055 1 Bearing Set Right 17 3446 057 1 Housin...

Page 39: ...23 1 Shim 25 x 34 x 90 mm 3402 024 1 Shim 25 x 34 x 95 mm 3402 025 1 Shim 25 x 34 x 1 mm 3402 028 1 Shim 25 x 34 x 1 05 mm 3402 029 1 Shim 25 x 34 x 1 10 mm 3402 030 1 Shim 25 x 34 x 1 15 mm 3402 031...

Page 40: ...2 1 Gasket Cam Stopper Housing 21 3402 088 1 Spring Reverse Cam Stopper 22 3423 141 1 Washer Gear Shift Cam 23 3423 142 1 Washer Cam Stopper Arm 24 3004 488 1 Nut Cam Stopper Arm Support 25 3446 053 1...

Page 41: ...1 Shaft Shift 3 3402 012 1 Gasket Cam Stop 4 3402 071 1 Seal Oil 5 3423 158 1 Washer Shaft Left 6 3423 193 1 Circlip Shaft Left G7 Ref Part No Qty Description Ref Part No Qty Description BEARCAT ATV 2...

Page 42: ...Plug Gear Oil Filler 21 3402 052 1 Bearing 22 3402 056 1 Bearing 23 3402 059 1 Bearing Right 24 3402 061 1 Bearing Final Drive Pilot 25 3423 173 1 O Ring Bearing Case Right 26 3423 057 1 O Ring Gear...

Page 43: ...g Brush 5 3008 164 1 O Ring 6 3423 084 1 O Ring 7 3436 001 1 Washer Set 8 3008 101 2 O Ring 9 3423 085 2 Screw Cap 10 3423 162 2 Screw Cap 11 3423 195 1 Nut 12 3423 201 1 Circlip 13 3402 043 1 Bearing...

Page 44: ...t Magneto 4 0691 785 1 Key Magneto 5 3423 086 1 Nut Magneto 6 3423 005 3 Screw Cap 7 3430 005 1 Clamp Magneto No 1 8 3430 006 1 Clamp Magneto No 2 G10 Ref Part No Qty Description Ref Part No Qty Descr...

Page 45: ...0 004 1 Coil Ignition Assembly 5 3430 007 1 Cap Spark Plug 6 3430 008 1 Seal Spark Plug 7 3430 009 1 Seal High Tension Cord 8 3530 008 1 Relay Neutral Start Assembly 9 8408 616 2 Screw Cap G11 Ref Par...

Page 46: ...e Assembly inc 2 5 2 3409 009 1 Lever Choke 3 3409 010 1 Cover Choke 4 3423 196 1 Screw Machine 5 3423 197 1 Screw Machine G12 Ref Part No Qty Description Ref Part No Qty Description BEARCAT ATV 2 X 4...

Page 47: ...3 1 Screw Machine 4 3004 447 1 Washer Lock 5 3003 030 1 Washer 6 3423 014 1 Screw Machine 7 3423 198 1 Nut 8 3423 199 2 Screw Machine 9 3004 638 1 Screw Machine G13 Ref Part No Qty Description Ref Par...

Page 48: ...d Flap Kit Front 0436 044 Primer Kit 0436 074 Rear Rack 4 x 4 0436 014 Safety Flag 0436 078 Skid Plate Full Length 0436 019 Speedometer Kit 0436 040 Spotlight Kit 0436 010 Storage Cover Black Green 04...

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Arctic Cat 97A2A-AP, Manual

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