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Arctic Cat 2012 700 Diesel, Operator'S Manual

The Arctic Cat 2012 700 Diesel Operator's Manual is a comprehensive guide for users of this powerful ATV. Packed with essential information on operation and maintenance, this manual can be easily downloaded for free from our website. Get your hands on this invaluable resource today at manualshive.com.

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Index

Accessories ......................................................... 1
Active Riding...................................................... 24
Air Filter ............................................................. 66
Alcohol (Effects)................................................. 29
Battery ............................................................... 62
Boots (Protective) .............................................. 61
Brake (Auxiliary) ................................................ 61
Brake (Hand) ..................................................... 46
Brake (Hand - Hydraulic) ................................... 60
Brake Fluid......................................................... 60
Brake Lever Lock .......................................... 46,60
Brake Pads ........................................................ 61
Brake Pads (Burnishing).................................... 54
Brake Pedal (Auxiliary) ...................................... 48
Braking/Stopping ............................................... 35
Break-In Procedure ........................................... 54
Cables ............................................................... 58
Change of Address, Ownership, or 

Warranty Transfer.......................................... 77

Choices (Personal) ............................................ 28
Clothing and Gear ............................................. 19
Cold Weather Driving ........................................ 44
Condition of the ATV .......................................... 20
Controls (Locations and Functions) ................... 45
Cooling System (Liquid) .................................... 57
Crossing Obstacles ........................................... 42
Crossing Roads ................................................. 43
Crossing Water .................................................. 43
Diesel Emission Control Statement/

Warranty Coverage (U.S. EPA) ..................... 80

Drive Select Switch............................................ 46
Dismounting the TRV......................................... 36
Electrical Output Terminals................................ 70
Emission Control (Warranty Statement) ....... 79,80
Environment ...................................................... 25
Equipment ......................................................... 27
Experienced/Trained Riders .............................. 31
First Aid ............................................................. 22
Foreword.............................................................. 1
Fuel (Recommended) ........................................ 53
Fuel Filter........................................................... 65
Fuel Tank (Filling) .............................................. 53
Fuses ................................................................ 70
General Information ........................................... 45
Handling the ATV ............................................... 36
Hangtags ............................................................. 6
Headlight Aim (Checking/Adjusting) .................. 70
Headlight HI/LO Switch ..................................... 47
Hoses (Brake/Fuel/Vent)............................... 61,49
Identification Numbers ....................................... 45
Idle RPM............................................................ 66
Ignition Switch/Key ............................................ 45
Indicator Lights .................................................. 48
Inexperienced/Untrained Riders ........................ 31
Jump-Starting Battery........................................ 64
K-Turns .............................................................. 39
Leaning, Weight Shift, and Balance................... 37
Level Stick (Engine Oil) ..................................... 49
Level Stick (Transmission Lubricant) ................. 50
LCD ................................................................... 48
Light Bulb Replacement .................................... 69
Load Capacity Ratings Chart ............................ 28
Lubricant (Inspecting/Changing)........................ 59
Lubricant (Recommended 

Front Differential/Rear Drive) ........................ 53

Lubricant (Recommended - Transmission) ........ 53
Lubrication (General)......................................... 58
Maintenance (General) ...................................... 55
Maintenance Record ......................................... 76
Maintenance Schedule ...................................... 56

Mounting the TRV ..............................................34
Muffler/Spark Arrester........................................69
Oil and Filter (Engine) ........................................58
Oil (Recommended - Engine) ............................53
Operating Maneuvers (Basic) ............................34
Operation/Maintenance......................................32
Parking...............................................................36
Parts.....................................................................1
Parts and Controls (Locations) ..........................33
Prevention ..........................................................19
Quick Turns ........................................................38
Rack Loading (Front and Rear)..........................51
Rack (Rear)........................................................50
Responsibility.....................................................31
Reversing ...........................................................42
Rider Training Course ..........................................7
Riding Downhill ..................................................40
Riding Uphill.......................................................40
Safety Alert ..........................................................5
Safety Flag Bracket............................................50
Seat (Rear) ........................................................51
Seat Lock (Front) ...............................................51
Sharp Turns .......................................................38
Shifting ...............................................................35
Shift Lever ..........................................................46
Shock Absorbers................................................57
Sidehilling/Traversing .........................................41
SIPDE ................................................................30
Skidding or Sliding .............................................43
Sound Judgment................................................25
Specifications.....................................................32
Speedometer .....................................................48
Speedrack ..........................................................28
Starter Button.....................................................47
Starting a Cold Engine.......................................34
Starting the Engine ............................................34
Stopping the ATV ...............................................44
Stopping the Engine...........................................44
Stop Switch (Emergency) ..................................47
Storage Compartment .......................................71
Storage (Preparation After)................................73
Storage (Preparation For) ..................................72
Supervision ........................................................31
Survival ..............................................................22
Swerving ............................................................41
T-CLOC ..............................................................20
Temperature Adjustments ..................................35
Those Around You .............................................26
Throttle Cable Adjustment .................................66
Throttle Lever .....................................................47
Throttle Limiter Screw ........................................47
Tips ....................................................................42
Tire Inflation Pressure........................................32
Tire Repair (Tubeless)........................................68
Tire Replacement...............................................68
Tire Tread Condition...........................................68
Tires ...................................................................68
Tool Storage Tray ...............................................71
Towing................................................................52
Trailering ............................................................52
Transporting TRV ...............................................52
V-Belt Cover (Draining) ......................................67
Warning Information.............................................6
Warning Labels .................................................8,9
Warnings............................................................10
Warranty (Limited)..............................................74
Warranty Procedure/Owner Responsibility ........75
Wheel Removal..................................................68
Wide Turns .........................................................37

Summary of Contents for 2012 700 Diesel

Page 1: ...TV ATV SHARE OUR PASSION TM 2011 Do not remove this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information ...

Page 2: ...ges ownership more than once contact Arctic Cat Inc Service Department P O Box 810 Thief River Falls MN 56701 for proper regis tration information FAILURE TO FOLLOW THE WARN INGS CONTAINED IN THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available Canadian owners call 1 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations Cal...

Page 3: ...product data and specifica tions available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explana tions without notice 1411 930A Division II of this manual covers opera tor related maintenance operating instructions and storage instructions If major repair or service is ever required contact an authorized Arctic ...

Page 4: ...ubricant 50 Safety Flag Bracket 50 Rear Rack 50 Rack Loading Front and Rear 51 Rear Seat Optional 51 Front Seat Lock 51 Trailering and Towing 52 Transporting TRV 52 Fuel Oil Lubricant 53 Break in Procedure 54 General Maintenance 55 71 Maintenance Schedule 56 Liquid Cooling System 57 Shock Absorbers 57 General Lubrication 58 Hydraulic Hand Brake 60 Auxiliary Brake 61 Protective Rubber Boots 61 Batt...

Page 5: ...tall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount following the procedure described in this manual Always check for obstacles before operating ...

Page 6: ...Can Be Hazardous To Operate FOR MORE INFORMATION ABOUT TRV SAFETY contact your local Arctic Cat ATV dealer or 1 613 739 1535 Canada TRV Passenger Instructions Operator tell your passenger to Hold firmly onto the handholds Keep both feet on the footrests even when stopped Stay directly behind you leaning as you lean ...

Page 7: ...y be difficult to control Never operate the ATV on a public road even a dirt or gravel one because you may not be able to avoid colliding with another ATV Also operating the ATV on a public road may be against the law Never operate the ATV without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while o...

Page 8: ...rmation Anyone who rides the ATV should read and under stand this information before riding The labels should be considered as per manent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 426 2258 41...

Page 9: ...supervision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux en...

Page 10: ... informa tion Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have purchased may differ from those shown on this page DE053C ...

Page 11: ...Division I Safety WARNING Indicates a potential hazard that could result in a serious injury or death 9 Warning Labels DE052B ...

Page 12: ...one under age 16 to operate this ATV WHAT CAN HAPPEN Use of the ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Operating this ATV on pave...

Page 13: ...g this ATV on public streets roads or high ways WHAT CAN HAPPEN You can collide with another ATV HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate the ATV on public streets roads or highways WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause th...

Page 14: ...a severe head injury or death in the event of an accident Operating or riding as a passenger on this ATV without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating or riding as a passenger on this ATV without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Alway...

Page 15: ... the ATV If you remove a foot from the footrest your foot or leg may come into contact with the wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebar grips operator handholds passenger and both feet on the footrests of your ATV during operation WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obst...

Page 16: ... in an accident including a rollover HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over ...

Page 17: ...efore attempting larger hills WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight...

Page 18: ...rol skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an...

Page 19: ...ed engage the brake lever lock Have the passenger dismount on uphill side or to a side if pointed straight uphill then the operator should dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Opera tor s Manual WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could ...

Page 20: ...ause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accesso ries All parts and accessories added to this ATV should be genuine Arctic Cat components designed for use on the ATV and should be installed and used according to instructions Never install a twist grip throttle If you hav...

Page 21: ...the seasons Wear a hat under your hel met and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum pro tection you need to wear during every ride Gloves Your hands are targets for flying objects and branches Along with providing skin protection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a grippi...

Page 22: ... The second step in Prevention is checking the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electric 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items One easy way ...

Page 23: ...ng a ride if they re not maintained B Throttle The throttle should have a free smooth range of motion If it seems to stick at any point refer to the General Mainte nance section of this Operator s Manual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome accident Don t drive your ATV if the throttle sticks 3 Lights And Electric Turn the hi bea...

Page 24: ...aintenance will generally elim inate the need for emergency repairs Riding on rough terrain could cause loos ening of nuts bolts and fasteners Espe cially on long rides carrying the right tools can prevent an inconvenience from becoming a crisis Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion and heat stroke can creep up suddenly and ca...

Page 25: ...ems in your Emer gency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include bandages antiseptic spray gauze tape etc Carry these items 1 Flashlight 2 Matches 3 Flares 4 First Aid Kit 5 Money ...

Page 26: ...or example when you drive a car quickly into a sharp turn your body is pulled to the outside of the turn by centrifugal force Although a car is relatively stable enough centrifugal force can cause the ATV to overturn Constantly shifting operator weight is one major difference between driving a car and riding the ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV...

Page 27: ...peeding and dangerous situations 1 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things that are out of your ability range 1 2 3 Never Sometimes Often 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Of...

Page 28: ...g that means riding on a trail that fits your ability level If the trail is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillight and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging It also help...

Page 29: ...c tic Cat ATV dealer for inspection and adjustment or repair Cargo Limitations Limit the ATV to the load capacity rat ings identified in the Load Capacity Rat ings chart So if you and your passenger combined weigh in at over 500 lb 226 kg leave some of that extra cargo at home The combined weight limit including you your passenger your rack cargo and your trailer is a specified amount so consult t...

Page 30: ...ns take unnecessary chances or ride beyond your abilty or your vehicle s capability Don t allow the thrill of free dom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Operator and or Passenger Alcohol is related to a high percentage of all hospital admissions due to accidents in the U S It s extremely dangerous to drink alcoholic beverages and ride it s a...

Page 31: ...aw is no defense Your best defense is to check out your local state or provincial laws before riding It ll also make sure that you can continue to ride in your favorite areas The quickest way to have a land area closed is by riding over the regulations Substances to avoid when riding 1 Alcohol 2 Over the counter or prescription drugs 3 Illegal mood altering drugs TESTIMONIAL DOCUMENT X46481A1 CITY...

Page 32: ...er you re will ing to be injured or see your friends injured SIPDE By themselves none of these safe behav iors and sound judgments will go very far But when you put them all together when you re paying attention to how you feel when you re monitoring the movements of your ATV and when you re constantly evaluating your envi ronment then you re practicing SIPDE SIPDE is an acronym that stands for S ...

Page 33: ... they ve had over a year of experience with riding an all terrain vehicle or taken a training course it s your responsibility to keep them off your ATV It can be dan gerous especially for underaged chil dren all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training c...

Page 34: ... Front Tire Size AT25 x 8 12 Rear Tire Size AT25 x 10 12 Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 373 kg 823 lb Fuel Tank Capacity Rated 20 81 L 5 5 U S gal Coolant Capacity 5 6 L 5 9 U S qt Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl oz Transmission Capacity 600 ml 20 3 fl oz Engine Oil Capacity With Filter 2 0 L 2 1 U S qt Engine Oil Ca...

Page 35: ...atch Handle 5 Storage Compartment 6 Seat Lock Lever 7 Engine Access Cover 8 Auxiliary Brake Pedal 9 Taillight Brakelight 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 Operator s Manual Location 16 Drive Select Switch 17 Digital Gauge 18 Headlight HI LO Switch 19 Starter Button 20 Emergency Stop Switch ...

Page 36: ...h the ATV on a flat level surface Carbon monoxide poisoning can kill you so keep your ATV outside while it s running Follow these steps to start it up 1 Mount the ATV and sit down 2 Engage the brake lever lock 3 Turn on the ignition 4 Shift into neutral 5 Move the emergency stop switch to RUN 6 When the glow plug indicator light goes off press the starter button 7 Let the engine warm up Starting A...

Page 37: ...s 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position Braking Stopping Coming to a stop should be a slow easy process Always allow plenty of room and time to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both ...

Page 38: ... of the seat 4 The operator should step to the ground on the left side of the ATV Active riding involves moving your body You and your passenger must learn to lean and shift body weight into turns to maintain control Safe riding techniques include Riding Leaning Weight Shift and Balance Wide Turns Sharp Turns Quick Turns K Turns Riding Uphill Riding Downhill Sidehilling Traversing Swerving Crossin...

Page 39: ...ound reduce speed shift more of your body weight to the side that s lifting and make the turn wider if possible ATV 0013 ATV 0024 ATV 0025 Wide Turns Many accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tip ping Use this method for wide turns ATV 0046 ATV 0045 ATV 0044 1 Ease off the throttle as you a...

Page 40: ...s as much as you can 5 Gradually increase your speed as you come out of the turn Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV ATV 0021 ATV 0022 ATV 0023 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebars and shift weight and balance at the same time as you enter the turn use the principles of l...

Page 41: ...ard 4 Ask the passenger to dismount 5 Get off the ATV on the uphill side 6 If you re to the left of the ATV turn the handlebar all the way left 7 Partially release the brake but lightly hold the brake lever 8 Let the ATV roll to your right side until it faces slightly downhill 9 Reapply the brakes 10 Get back on the ATV from the uphill side have your passenger mount the ATV from the uphill side an...

Page 42: ... you lose speed release the throttle so your front tires don t lift OR 4 If that doesn t work and you still have forward motion and the terrain per mits do a U turn go back down and try climbing again OR 5 If you have lost all forward motion follow the K turn procedure Never Operate Up Or Down Hills Steeper Than 25 Riding Downhill Success in riding downhill depends on how well you know your brakes...

Page 43: ...n the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Have the pas senger dismount on the uphill side first then you should dismount on the uphill side Swerving Swerving is usually an emergency reac tion to avoid an obstacle but is similar to quick turns The difference is that quick turns involve slight acceleration i...

Page 44: ...Lean forward and release the throttle when the front tires clear the obstacle 9 Keep your body loose to absorb any shock 10 If the ATV starts tipping shift your body weight to keep it in balance To clear a single track only one tire con tacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Driving an A...

Page 45: ... a stop follow the procedure for the K turn Crossing Water This ATV can only handle water up to its footrests Any more than that and you risk engine damage and or personal injury Stay away from fast moving riv ers Tires can be buoyant so if the water is too deep you might find the ATV sud denly afloat 1 Physically check the depth and cur rent of the water especially if you can t see the bottom You...

Page 46: ...ng in an open snow cov ered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the ATV responds to steer ing and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position o...

Page 47: ...arts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Ignition Switch key ATV 055 Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key Control Locations and Functions Ignition Switch The ignition switch h...

Page 48: ... lever toward the handlebar Brake Lever Lock To engage and release the brake lever lock use the following procedure 738 420B 1 Squeeze the hand brake two or three times and release it 2 Depress and hold the brake lever lock 3 While holding in on the brake lever lock squeeze the brake lever NOTE It will click as it engages and the brake lever will not return to its released position 4 Release the b...

Page 49: ... forward posi tion and the brake lever lock is engaged NOTE This ATV has safety inter lock switches which prevent the starter motor from activating when the transmission is not in neutral Throttle Lever FI475B Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM Throttle ...

Page 50: ...gh the 15 amp acces sory fuse and verified during gauge power up and reset In the event of clock memory power failure blown fuse etc the gauge will power up reset and shut down repeatedly until clock memory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted 2 Temperature Indicator If the engine coolant temperature exceeds the normal operating range the temper...

Page 51: ... or trip meter TRIP press the Mode Button 3 to select the distance mode then press the Set Reset Button 4 to select the desired display Hold the Set Reset Button down to reset the trip meter 8 Gear Position Indicator Indicates which gear is selected R reverse N neutral H high range L low range NOTE An E will be displayed if there is an error caused by a no shift position signal 9 High Beam Indicat...

Page 52: ...e level stick out of the tube and wipe it with a clean cloth 2 Install the level stick and push it com pletely into the tube 3 Remove the level stick the transmis sion lubricant level should be above the L mark but not higher than the F mark DE023A Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ATV Rear Rack 1 To remove the rear rack remove the front locking pins ...

Page 53: ...zontal posi tion CF226A 3 To remove the rear seat pull the two latch handles to the rear and rotate them to the vertical position 4 Lift the rear of the seat up then pull slightly to the rear and lift the seat off the mountings CF227A Front Seat Lock NOTE The rear seat if installed must be removed prior to removing the front seat 1 To remove the front seat pull the seat lock lever up located at th...

Page 54: ...Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not recommended because it can stretch under load WARNING Make sure the seat is secure before mounting the ATV Severe personal injury may result if the seat is not properly secured WARNING Never use the front rack or rear back rest support as towing or trailering points WARNING Make sure that the load in the t...

Page 55: ...poid This lubricant meets all of the lubrication requirements of the ATV transmission Recommended Front Differential Rear Drive Lubricant NOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants The recommended lubricant front differ ential and rear drive is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the ATV Filling Fuel Tank Since diesel fue...

Page 56: ...l Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several min utes until the engine has reached normal operating temperature Do not idle the engine for excessively long periods of time B...

Page 57: ...proper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instructions and informat...

Page 58: ... lubricant Front differential rear drive 59 I I 59 Replace every 4 years V Belt 67 I I Muffler spark arrester 69 C Tires air pressure 68 I Inspect every time before riding 32 I Inspect every time before riding Brake components 60 I Inspect every time before riding 60 I Inspect every time before riding Brake fluid 60 I Replace every 2 years Brake hoses 61 I Replace every 4 years Steering I Inspect ...

Page 59: ...ture To check add coolant use the following procedure 1 Check the level of coolant in the cool ant expansion tank located under the right front fender The coolant level should be between the Full Cold and Full Hot lines DE019A 2 Remove the rubber plug from the neck of the coolant expansion tank and add coolant as necessary then install the plug 3 Remove the filler cap located under the engine acce...

Page 60: ... is advisable to lubricate the ends of the cables periodically with a good cable lubricant Engine Oil and Filter Change the engine oil and oil filter at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and com pletely 1 Park the ATV on level ground 2 Remove the oil filler cap Be careful not to allow contaminates to enter the opening DE02...

Page 61: ...on level ground 2 Remove the transmission fill plug Make sure not to allow contaminants to enter the opening DE026A 3 Remove the transmission drain plug from the bottom of the transmission and drain the lubricant into a drain pan DE016A 4 Install the drain plug and tighten securely Pour recommended lubri cant into the filler hole Install the filler plug 5 Remove the transmission lubricant level st...

Page 62: ... fluid in the reservoir Brake Lever Lock 738 420B Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV CAUTION Inspect the oil for any signs of metal filings or water If found take the ATV to an authorized Arctic Cat ATV dealer for servicing WARNING Be su...

Page 63: ...nd tighten to 40 ft lb Auxiliary Brake The auxiliary brake must be properly maintained to be fully functional 1 Check the brake fluid level in the res ervoir The fluid level must be main tained between the MAX and MIN level marks If the level in the reser voir is low add DOT 4 brake fluid CD474A NOTE The brake fluid reservoir is located on the electrical panel beneath the operator s seat 2 Press t...

Page 64: ...r being in service batteries require regular cleaning and recharging in order to deliver peak performance and maxi mum service life The following proce dure is recommended for cleaning and maintaining a sealed battery Always read and follow instructions provided with battery chargers and battery products NOTE Battery maintenance can be performed by the ATV owner if qualified to do so If the owner ...

Page 65: ... 6 After charging the battery for the specified time remove the battery charger and allow the battery to sit for 1 2 hours 7 Connect the multimeter and test the battery voltage The meter should read at least 12 5 DC Volts If the voltage is as specified the battery is ready for service NOTE If voltage in step 7 is below specifications charge the battery an additional 1 5 hours then retest 8 Place t...

Page 66: ...zen or shorted battery 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative ground electrical system 4 Move the vehicle to be used for the jump start close enough to ensure the jumper cables easily reach then shift into neutral set and lock the brakes shut off all electrical accessories and turn th...

Page 67: ... several minutes before disconnecting the jumper cables 10 Remove the jumper cables in oppo site order of hook up 4 3 2 1 Be careful not to short cables against bare metal NOTE Have the battery and elec trical system checked prior to oper ating the vehicle again Fuel Filter This diesel powered ATV is equipped with a high efficiency fuel filter The fuel filter should be changed in accordance with t...

Page 68: ... securely then slide the rubber boot over the adjuster Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and fuel mileage If the ATV is used under normal conditions service the filter at the intervals speci fied If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use the following pro cedure to remove the...

Page 69: ...t it indicates a leak or hole in the dry paper air filter element and both elements must be replaced 7 Install the safety element then install the dry paper air filter 8 Check the drain valve in the air filter housing cover for dirt deterioration or poor sealing Clean or replace as required DE015 9 Install the air filter housing cover drain facing downward and lock it in place by turning clockwise...

Page 70: ... wheel rims If proper tools and related items are not available have this maintenance per formed by an authorized Arctic Cat ATV dealer or a qualified tire repair station Tire Repair Tubeless Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage is from a cut or if the puncture cannot be repaired using a plug the tire must be replaced Wh...

Page 71: ... the headlight is fragile HANDLE WITH CARE When replacing the head light bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shorten the life of the bulb To replace the headlight bulb use the fol lowing procedure 1 Rotate the bulb assembly counter clockwise and remove from the head light hou...

Page 72: ...he lights Make sure the HIGH beam is on DO NOT USE LOW BEAM 6 Observe each headlight beam aim Proper aim is when the most intense beam is centered on the vertical mark 5 cm 2 in below the horizontal mark on the aiming surface 7 Adjust each headlight by turning the adjustment knob clockwise to raise the beam or counterclockwise to lower the beam until correct aim is obtained CD714A Fuses The fuses ...

Page 73: ...d with the ATV Maintain the tool kit with the ATV at all times The tool storage tray is located beneath the seat DE011 The storage compartment is located beneath the tool storage tray Remove the tool storage tray to access the storage compartment DE050 CAUTION Always use electrical accessories less than 180W ...

Page 74: ...ost bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in the filler neck with properly mixed coolant 8 Disconnect the batter...

Page 75: ... and add prop erly mixed coolant as necessary 6 Charge the battery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim adjust or replace if necessary 8 Check the tire pressure Inflate to rec ommended pressure as necessary 9 Tighten all nuts bol...

Page 76: ...ble 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse or corrosion and the following parts and i...

Page 77: ...ealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the TRV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic Cat s option fre...

Page 78: ...76 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 79: ...Cat will then process the appli cation and issue warranty for the balance of the time remaining of the original war ranty Address Change Ownership Change Warranty Transfer Change of Address Ownership Warranty Transfer to Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone _________________________...

Page 80: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here ...

Page 81: ...on its emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance...

Page 82: ...on warranty coverage statement contact your local authorized Arctic Cat ATV dealer WARRANTY PERIOD The emission warranty period for this ATV begins on the same date as the standard warranty coverage and continues for two 2 years COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Components Fuel Air System Pre...

Page 83: ...y Directive 98 37 EC Date of Issue June 1993 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 700 Diesel Standards to which conformity is declared IEC 801 2 1991 IEC 801 3 1984 EN 55012 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN 56701 USA ...

Page 84: ...bricant Inspecting Changing 59 Lubricant Recommended Front Differential Rear Drive 53 Lubricant Recommended Transmission 53 Lubrication General 58 Maintenance General 55 Maintenance Record 76 Maintenance Schedule 56 Mounting the TRV 34 Muffler Spark Arrester 69 Oil and Filter Engine 58 Oil Recommended Engine 53 Operating Maneuvers Basic 34 Operation Maintenance 32 Parking 36 Parts 1 Parts and Cont...

Page 85: ...83 NOTES ...

Page 86: ...84 NOTES ...

Page 87: ...or reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death ...

Page 88: ... 2010 Arctic Cat Inc Trademarks of Arctic Cat Inc Thief River Falls MN 56701 Printed in the U S A 218 681 9851 U S 204 982 1656 Canada p n 2258 857 ...

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