8-2
Steering/Frame
NOTE: Critical torque specifications are located
in Section 1.
Steering Post/Tie Rods
REMOVING
1. Remove the front body panel/fender (see Front
Body Panel/Fender in this section).
2. Remove the steering post cover; then remove the
cap screws securing the handlebar caps and move
the handlebar out of the way. Account for the two
handlebar caps.
KC0058
3. Remove the cap screws securing the upper steer-
ing post to the frame. Account for the housing cap,
outer housing, and inner housing.
KC307A
4. Remove the cotter pins from the inner tie rod ends;
then remove the nuts and disconnect the inner tie
rod ends.
KC184A
NOTE: If tie rods are to be completely removed,
remove the outer tie rod ends from the knuckles at
this time.
5. Remove the cap screw securing the lower steering
post to the bearing. Account for a flat washer.
KC184B
6. Remove the steering post from the ATV.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Wash the tie rod ends in parts-cleaning solvent.
Dry with compressed air. Inspect the pivot area for
wear. Apply a low-temperature grease to the ends.
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deteriora-
tion.
5. Inspect the steering post and steering-post brackets
for cracks, bends, or wear.
6. Inspect the bearing halves, bearing caps, and bear-
ing housings for cracks or wear.
! WARNING
Always wear safety glasses when using compressed
air.
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