2-3
2
Periodic Maintenance
This section has been organized into sub-sections which
show common maintenance procedures for the Arctic Cat
ATV.
NOTE: Arctic Cat recommends the use of new gas-
kets, lock nuts, and seals and lubricating all internal
components when servicing the engine/transmission.
NOTE: Some photographs and illustrations used in
this section are used for clarity purposes only and
are not designed to depict actual conditions.
NOTE: Critical torque specifications are located in
Section 1.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
NOTE: Special tools are available from the Arctic
Cat Service Department.
Lubrication Points
It is advisable to lubricate certain components periodi-
cally to ensure free movement. Apply light oil to the
components using the following list as reference.
A. Throttle Lever Pivot
B. Brake Lever Pivot
C. Auxiliary Brake Pedal Pivot
D. Idle RPM Screw
Air Filter
Use the following procedure to remove the filter and
inspect and/or clean it.
1. Remove the fasteners securing the storage compart-
ment and remove the storage compartment.
2. Remove the air filter housing cover and the air fil-
ter/frame assembly.
3. Remove the foam element from the frame making
sure not to tear the element.
CD747
4. Fill a wash pan larger than the element with a
non-flammable solvent; then dip the element in the
solvent and wash it.
NOTE: Foam Air Filter Cleaner and Foam Air Filter
Oil are available from Arctic Cat.
5. Squeeze the element by pressing it between the
palms of both hands to remove excess solvent. Do
not twist or wring the element or it will develop
cracks.
6. Dry the element.
7. Put the element in a plastic bag; then pour in air filter
oil and work the oil into the element.
8. Squeeze the element to remove excess oil.
9. Clean any dirt or debris from inside the air cleaner.
10. Install the air filter/frame assembly and cover.
11. Install the storage compartment and cover.
CHECKING AND CLEANING DRAINS
1. Inspect the drains beneath the main housing for
debris and for proper sealing.
KX045A
Description
p/n
Compression Tester Kit
0444-213
Oil Filter Wrench
0644-389
Tachometer
0644-275
Timing Light
0644-296
Valve Clearance Adjuster
0444-255
CAUTION
A torn air filter can cause damage to the ATV engine.
Dirt and dust may get inside the engine if the element is
torn. Carefully examine the element for tears before and
after cleaning it. Replace the element with a new one if it
is torn.
FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983
www.mymowerparts.com