7
254 and 254OS Pneudraulic Installation Tools (HK1172)
GENERAL
The operating efficiency of a tool is directly related to the
performance of the entire system. Regular inspection and
immediate correction of minor problems will keep a tool
operating efficiently, and prevent downtime. A schedule
of preventive maintenance of the tool, nose assembly,
hoses, trigger and control cord, and Powerig® Hydraulic
Power Source will ensure proper tool operation and
extend its life.
NOTE: This Huck tool should be serviced
only by personnel who are thoroughly familiar with its
operation.
Service the tool in a clean, well-lighted area. Take special
care to prevent contamination of pneumatic and hydraulic
systems.
Keep all necessary hand tools on-hand and available.
Carefully handle all parts. Before reassembly, examine
them for damage and wear.
Disassemble and assemble tool components in a straight
line. Do NOT bend, cock, twist, or apply undue force.
Keep Spare Parts Service Kit, 254KIT, available when
servicing the tool; it includes important perishable parts.
Other components, as experience dictates, should also be
available. See Kits & Accessories
.
Apply Loctite
® 243 Threadlocker
(
Huck P/N 508567
)
to
gland threads. Apply Loctite
® 271-05
(
Huck P/N 503657
)
to nuts.
Smear
LUBRIPLATE
® 130-AA
(
Huck P/N 502723
) or
SUPER-O-LUBE
®
(Huck P/N
505476
) on
O-rings, Quad-
rings, Back-up rings, and mating parts to ease assembly.
Apply Parker Threadmate
®, Loctite® 567, or Slic-Tite®
(per manufacturer’s instructions) to male pipe threads and
quick-disconnect fittings.
DAILY
If a Filter-Regulator-Lubricator unit is not being used,
uncouple the air disconnects and add a few drops of
hydraulic fluid or a light-weight oil to the air inlet of the
tool.
NOTE: If the tool is in continuous use, add a few
drops of oil in every 2–3 hours.
Before connecting an air hose to the tool, clear the air
lines of dirt and water.
Check all hoses and couplings for damage and air leaks;
tighten or replace if necessary.
Check the tool and nose assembly for damage and air or
hydraulic leaks; tighten, repair, or replace if necessary.
Inspect the tool, hoses, and Powerig during operation to
detect abnormal heating, leaks, or vibration.
Clean nose assemblies
in mineral spirits to clear jaws and
rinse metal chips and dirt. For a more thorough cleaning,
disassemble the nose assembly. Use a pointed “pick” to
remove embedded particles from the jaws grooves.
Clean
all parts
of
any assembly with Unitized
™
Jaws in
mineral spirits or isopropyl alcohol only; do not let jaws
come in contact with other solvents.
Do not let jaws soak;
dry them
immediately
after cleaning. Huck recommends
drying other parts before re-assembling.
Periodically, check the tool stroke. If the stroke is short,
add fluid.
WEEKLY
Disassemble, clean, and re-assemble nose assembly in
accordance with applicable instructions
.
Check the tool and all connecting parts for damage and
fluid/air leaks; tighten or replace if necessary
.
Maintenance
CAUTIONS:
Replace all seals, wipers, and rings when the
tool is disassembled for any reason, and at
regular intervals, depending on severity and
length of use.
Do not use TEFLON
®
tape on pipe threads.
Tape can shred and break free into fluid lines,
resulting in malfunctions.
CAUTION: Damaged jaw teeth, or debris
packed between teeth, will result in fasteners
not being installed or being improperly
installed.
