Arconic 2015 series Instruction Manual Download Page 1

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Patent Pending

February 8, 2017

HK958

Instruction Manual

2015

series

Pneudraulic Installation Tools

Makers of Huck

, Marson

, Recoil

Brand Fasteners, Tools & Accessories

Declaration of Conformity

Safety Instructions

Description

Principle of Operation

Specifications

4-6

Preparation for Use

Operating Instructions

Maintenance

Disassembly Instructions

10-11

Assembly Instructions

Fill and Bleed

13-14

Measuring Tool Stroke

Components Drawings

16-20

Troubleshooting

Kits and Accessories

21-22

Summary of Contents for 2015 series

Page 1: ...ccessories Declaration of Conformity 2 Safety Instructions 3 Description 4 Principle of Operation 4 Specifications 4 6 Preparation for Use 7 Operating Instructions 8 Maintenance 9 Disassembly Instructions 10 11 Assembly Instructions 12 Fill and Bleed 13 14 Measuring Tool Stroke 15 Components Drawings 16 20 Troubleshooting 21 Kits and Accessories 21 22 ...

Page 2: ...2 2015 series Pneudraulic Installation Tools HK958 ...

Page 3: ...id unsuitable postures as it is likely for these not to allow counteracting of normal or unexpected tool movement 8 If the assembly power tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted IV REPETITIVE MOTION HAZARDS 1 When using assembly power tool the operator can experience discomfort in the hands ...

Page 4: ...I MERCON Allison C 4 or equivalent Automatic Transmission Fluid ATF specifications Fire resistant fluid may be used if it is an ester based fluid such as Quintolubric HFD or equivalent Water based fluid shall NOT be used as serious damage to equipment will occur DEXRON is a registered trademark of General Motors Corp MERCON is a registered trademark of Ford Motor Corp Quintolubric is a registered ...

Page 5: ...fications continued 4 8 12 4 4 8 12 4 12 0 30 5 12 0 30 5 Ø 3 4 8 8 Ø 3 4 8 8 Ø 0 7 1 9 Ø 0 7 1 9 0 8 2 0 0 8 2 0 3 4 8 8 1 1 2 8 3 4 8 8 2 6 6 7 2 6 6 7 1 0 2 8 1 5 4 0 10 1 2 3 2 2 4 6 3 Ø 11 4 29 0 11 4 29 0 1 5 4 0 2015B 2015 Models 2015 2015B INCHES cm ...

Page 6: ...015 series Pneudraulic Installation Tools HK958 Specifications continued Ø 3 4 8 8 4 8 12 4 12 0 30 5 1 5 4 0 3 4 8 8 1 0 2 8 10 2 6 6 7 12 1 31 0 2 4 6 3 1 2 3 2 Ø Ø 0 8 2 0 0 7 1 9 Model 2015V INCHES cm ...

Page 7: ...r the fastener being installed 6 Connect the air hose to the tool and install fasteners in a test plate of proper thickness with proper size holes Inspect the fasteners If the fasteners do not pass inspection consult the Troubleshooting section to investigate possible causes Threadmate is a registered trademark of Parker Intangibles LLC TEFLON is a registered trademark of E I du Pont de Nemours an...

Page 8: ...ener installation and prevent jaw damage ALL jaw teeth must engage the pintail to avoid damaging the teeth CAUTION Ensure the tool has been properly re assembled prior to use WARNINGS Wear approved eye and hearing protection Ensure adequate clearance for operator s hands before installing fasteners Be sure that pintail deflector is attached to the tool and directed away from all personnel Do not p...

Page 9: ... disconnects and add a few drops of hydraulic fluid or a light weight oil to the air inlet of the tool NOTE If the tool is in continuous use add a few drops of fluid every 2 3 hours Before connecting an air hose to the tool clear the air lines of dirt and water Check all hoses and couplings for damage and air leaks tighten or replace if necessary Check the tool and nose assembly for damage and air...

Page 10: ...luid into container Discard the fluid 16 Pull the throttle valve out of the cylinder assembly NOTE The throttle valve bushings do not typically require service 17 Press out lower and upper bushings Use square ended brass rods at least six inches in length With a proper diameter rod press out lower bushing and then press out upper bushing using a larger rod 18 Secure the handle in a vise and contin...

Page 11: ...with 0100 TRUARC pliers P N 502857 and remove the retaining ring and the washer 3 Remove the pintail bottle 4 Remove the bottle adapter and vacuum ON OFF slide 2015V only 5 Remove the end cap assembly and spring 6 Remove the washer and O ring from the spring side of the end cap 7 Remove the retaining ring on the bottle side of the end cap Remove the spacer wiper seal washer and O ring 8 Remove the...

Page 12: ...he handle assembly upside down in a soft jaw vise Place the inverted cylinder assembly on the base of the handle The cylinder pin maintains the orientation 9 Apply Loctite 243 to the threads of the gland assembly Screw the gland assembly into the handle assembly Use a 1 3 8 socket wrench to tighten and torque to 36 66 ft lbs 10 Push the bumper firmly over the gland The slots must face the bottom o...

Page 13: ...returns to the idle full forward position Disconnect the tool from the air supply 5 Lay the tool on its side and remove the fill bottle Carefully add fluid to top off the fluid in the fill port Insert and tighten the bleed plug 6 Connect the tool to the air supply to check the tool stroke NOTE There are two procedures for measuring tool stroke with and without a stall nut See Measuring Tool Stroke...

Page 14: ...nd tighten the bleed plug 9 Connect the tool to the air supply to check the tool stroke NOTE There are two procedures for measuring tool stroke with and without a stall nut See Measuring Tool Stroke If the tool stroke is less than the recommended minimum length remove the bleed plug and add fluid Then re insert the bleed plug and re check the stroke The fluid level may drop slightly If so repeat t...

Page 15: ...han 0 683 in 1 73 cm follow the steps at the end of the Fill and Bleed procedure NOTE Remove the Nose Assembly from the tool for both of the following procedures Figure 3a WITHOUT A STALL NUT 1 Disconnect the tool from the air line and remove the nose assembly 2 Reconnect the tool to the air line Press and hold the trigger to cycle the piston fully forward the end of the RETURN stroke Measure and ...

Page 16: ...icker 590240 1 becomes damaged worn missing or unreadable it MUST be ordered and replaced as shown NOTES Piston Assembly 125156 includes Piston not sold separately 506160 Polyseal 506653 Retaining Ring 506654 Washer Front Gland Assembly 123775 includes Front Gland not sold separately 122432 Gland Cap 505818 Polyseal 500816 O Ring 501110 Back up Ring 505817 Wiper 2 2 2 2 2 2 Figure 4 ...

Page 17: ...g 506654 Washer Front Gland Assembly 123775 includes Front Gland not sold separately 122432 Gland Cap 505818 Polyseal 500816 O Ring 501110 Back up Ring 505817 Wiper 125156 1 Piston Assy 2 2 2 2 2 2 When replacing the Handle Assembly or if sticker 590240 1 becomes worn damaged missing or unreadable it MUST be ordered and placed as shown 124245 Tubing Slide Assembly Figure 5 ...

Page 18: ...Cylinder Head not sold separately 500864 O Ring Throttle Valve Assembly 125472 2 includes Throttle Valve not sold separately 507396 O Ring qty 3 Note orientation of Polyseal When replacing the Cylinder Assembly these stickers MUST be ordered and placed as shown Detail of sticker locations Tighten and torque to 36 66 ft lbs Figure 6 Figure 7 ...

Page 19: ...19 2015 series Pneudraulic Installation Tools HK958 Tool Head Top View 104293 Bleed Plug Assembly 506576 Plug Gasket Assembly 125116 Guard 505438 O ring Figure 8 ...

Page 20: ...20 2015 series Pneudraulic Installation Tools HK958 Piston and Front Gland Assemblies Figure 9 Piston and Front Gland Assemblies Removal Figure 10 Piston and Front Gland Assemblies Installation ...

Page 21: ...ston a Worn or damaged part in front gland Inspect Polyseal wiper and O ring Replace if necessary 6 Pull piston will not return a Broken or weak return spring b Collet backed off from piston 7 Air leaks at air cylinder head a Worn or damaged O ring Replace if necessary Kits Accessories KITS Service Kits 2015KIT 2015 2015B 2015VKIT Assembly Tool Kit 123110 4 Polyseal Insertion Tool 121694 202 Pisto...

Page 22: ...Installation Tools HK958 Figure 11 NOTE Pintail Tube P N 125135 1 supplied with the tool must be used with all 06 products Model 2015 Insert Kits Kits Accessories continued Figure 12 Pintail Collection Bag pictured on 244BT tool ...

Page 23: ... or as part of a complete overhaul Determination is made on a case by case basis upon return of parts to Huck International Inc for evaluation Tooling Part s and Other Items not manufactured by Huck HUCK makes no warranty with respect to the tooling part s or other items manufactured by third parties HUCK expressly disclaims any warranty expressed or implied as to the condition design operation me...

Page 24: ...rations Unit C Stafford Park 7 Telford Shropshire England TF3 3BQ 01952 290011 FAX 0952 290459 Us Operations BP4 Clos D Asseville 95450 Us par Vigny France 33 1 30 27 9500 FAX 33 1 34 66 0600 FAR EAST Melbourne Operations 11508 Centre Road Clayton Victoria Australia 3168 03 764 5500 Toll Free 008 335 030 FAX 03 764 5510 Huck is Forever For the Long Haul The Future of Fastening Technology The Futur...

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