Work Instruction
Page 3
File - 000010
10/11/2006 1:53:00 PM
Printed copies of this electronically controlled document are valid only for the day in which it is printed
29. Push the shutter and dispense indicator light cables up through the rubber grommet in the upper right
cable trough and pull out the front, through opening left by removing the power switch plate. Cut cable
ties and discard.
30. Pull the shutter and dispense indicator light cable ends over the top flange of the cable trough and extract
toward the rear of the safe through the gap between the trough and the top of the safe. Pull cables
completely out of the cable trough.
Note
: Do not move the power wiring. The power switch will be
reinstalled in the original position.
31. Route the shutter and dispense indicator light cables across the back wall of the safe and push through
the round (approximately ¾” diameter) hole in upper left.
32. Fully open the cosmetic door that was relocated to the rear of the safe and reconnect the black 4-position
Molex-style connector to the dispense indicator lights.
33. Reconnect the black 10-position (2x5) Hirose-style connector to the shutter and strain relief the cable
using the longer (4
th
) shutter mounting screw and plastic cable holder.
Note:
Check wires to be sure none
will be pinched when trough is reinstalled.
34. Reinstall the (3) screws that attach the right side cable trough to the top of the safe and tighten the (3)
loosened screws that attach the right side cable trough to the right wall of the safe.
35. Verify that power wiring is properly terminated and power switch is properly mounted to the power switch
plate.
36. Push power cabling back into cable trough and reinstall power switch.
37. Route the shutter and dispense indicator light cables through the horizontal cable channel across the
back wall of the safe with cable looping out the end of the channel, down and out the round hole. Push
any excess cable length into the back of the upper right cable trough.
Note:
Do not disturb door alarm
wiring already in horizontal cable channel.
38. Reinstall the horizontal cable channel cover and tighten the (3) mounting screws.
Note:
Check wires to
be sure none will be pinched when cover is reinstalled.
2.5 Converting the Dispenser
39. Disconnect multi-colored cable connected to the right side of the 5
th
ADM (counting top to bottom) to
prevent possible damage during the dispenser conversion.
40. Remove right side cover from the dispenser by loosening the (2) top screws (in keyhole slots) and
removing the bottom (4) screws. Lift cover off. Retain cover and screws for reuse later.
WARNING: Do
not attempt to move the 6-high dispenser while the right side cover is removed during the
conversion procedure. The 4
th
and 5
th
additional denomination modules (ADMs) are not mated
together on the right side and damage to the dispenser is likely.
41. Remove the (4) screws that attach the power/controller pc board mounting brackets to the top unit and 1
st
ADM. Retain screws for reuse later. Leave pc board suspended on cables.
42. Unplug the gray PRC cable plugged into the PRC position on the power/controller pc board.
43. Remove PRC cable from (2) plastic-coated retaining tabs and pull cable free. Bend retaining tabs back
into position to keep other cables in place. Leave cable connected and attached to presenter module.
44. Remove presenter from the front of the top unit by removing (4) screws. There are (2) screws on each
side. Retain screws for reuse later. See dispenser photographs in this document for screw locations.
45. Remove protective sheet metal bracket from the rear of the top unit by removing (4) screws. There are
(2) screws on each side. Retain screws for reuse later. See dispenser photographs in this document for
screw locations.
46. Reinstall the presenter on the rear of the dispenser and reinstall the protective sheet metal bracket on the
front of the dispenser. Tighten all (8) screws.
47. Reroute the PRC cable that was left connected to the presenter back toward the power/controller pc
board.
Note:
The PRC cable is now on the opposite safe of dispenser from the power/controller pc
board. Route PRC cable across the back of the dispenser and around the right side of the top unit. Cable
must be routed beneath the presenter and behind the sheet metal bracketry along the length of the top
