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 Always check the work area half an hour after welding so

as to make sure that no fire has started.

 Do not keep any combustible material such as  lighters or

matches in your pockets.

5.2 Burns

 Wear fire-proof clothing all over your body in  order to

protect  your skin against burns  caused  by  ultra-violet
radiation  given off by the arc, and  from  weld metal sparks
and slag.

 Wear protective colthing-gauntlet gloves designed  for use

in welding, hat and high safety-toe  shoes.  Button shirt  collar
and  pocket  flaps,  and  wear  cuff-less trousers to avoid entry
of sparks and slag.

 Wear helmet with safety goggles and glasses with  side

shields underneath, appropriate filter lenses or  plates
(protected  by  clear cover glass). This is a  must  for welding
or cutting, (and chipping) to protect the  eyes from  radiant
energy and flying  metal.  Replace  cover glass when broken,
pitted, or spattered.

 Avoid oil or greasy clothing. A spark may ignite them.

Hot metal such as electrode stubs and workpieces  should
never be handled without gloves.

 First-aid facilities  and a qualified first-aid person  should

be available  for each shift unless medical facilities  are close
by for immediate treatment of flash burns of  the eyes and
skin burns.

 Ear plugs should be worn when working on overhead  or

in  a  confined space. A hard hat should  be  worn  when
others work overhead.

 Flammable  hair preparations should not  be  used  by

persons intending to weld.

5.3 Fumes

Welding  operations  give off harmful  fumes  and
metal dusts which may be hazardous to your
health, therefore:

 Work in a well-ventilated area.

 Keep your head out of fumes.

 In  closed areas, use suitable exhaust  fans,  placed under

the welding area of possible.

 If  ventilation  is not enough,  use  breathing  sets approved

for this procedure.

 Clean  the material to be welded of any  solvents  or halogen

degreasers  giving rise to  toxic  gases.  Some clorine
solvents  may  decompose  with  the   radiation emitted by
the arc, and create phosgene gas.

 Do not weld plated metals or those  containing  lead,

graphite, cadmium, zink, chrome, quicksilver or mercury,
unless you have the proper breathing set.

 The  electric arc creates ozone. A long  exposure  to high

concentrations may cause headaches, nasal,  throat and
eye irritation as well as serious  congestions  and chest
pains.
IMPORTANT: DO NOT USE OXYGEN FOR VENTILA-
TION.

 Gas  leaks  in a confined space  should  be  avoided. Leaked

gas  in  large  quantities  can  change   oxygen concentration
dangerously. Do not bring  gas  cylinders into a confined
space.

 DO NOT WELD  where solvent vapors can be  drawn into

the  welding  atmosphere  or  where  the radiant  energy can
penetrate to atmospheres containing even    minute   amounts
of  trichloroethylene  or perchloroethylene.

5.4 Explosions

 Do not weld above or near containers under

pressure.

 Do  not  weld in  environments  containing

explosive dusts, gases or vapours.
This  welding machine is used for TIG welding  and  uses
ARGON gas for the protection of the arc, thus you should
take special precautions:

A) 

  CYLINDERS

 NEVER DEFACE or alter name, number, or other  mar-

kings on a cylinder. It is illegal and hazardess.

 Do not use cylinders whose contents have  not  been

clearly identified.

 Do  not directly connect cylinder  to  reducing  unit without

a pressure regulator.

 Handle or use pressure cylinders in  conformity  with the

existing rules.

 Do not use leaking or damaged cylinders.

 Do not use cylinders which are not well secured.

 Do not carry cylinders without the protection of the installed

valve.

 Do not lift cylinders off the ground by ther valves or caps,

or by chains, slings or magnets.

 Never try to mix any gases in the cylinder.

 Never refill any cylinder.

 Never lubricate cylinder valves with oil or grease.

 Do not put the cylinder in electrical contact with the arc.

 Do not expose cylinders to excessive heat, sparks, molten

slags or flames.

 Do not tamper with cylinder valves.

 Do  not try to loosen tight valves by  means  of  hammers,

keys, or any other object.

B)

   PRESSURE REGULATORS

 Keep pressure regulators in good  condition.  Damaged

regulators  may cause damages or accidents, they  should
only be repaired by skilled personnel.

 Do not use regulators for gases other than those  for which

they are manufactured.

 Never use a leaking or damaged regulator.

 Never lubricate regulators with oil or grease.

C) 

  HOSES

 Replace hoses which appear damaged.

 Keep hoses unwound in order to avoid bending.

 Keep the excess hose wound and out of the working area

in order to avoid any damage.

 Cylinder  fittings  should  never  be  modified   or exchanged.

5.5  Radiation

Ultra-violet  radiation  created by the arc  may
damage your eyes and burn you skin. Therefore:

 Wear proper clothing and helmet.

 Do not use contact lenses!! The intense  heat  coming from

the arc may cause them to stick to the cornea.

 Use  masks  with grade DIN 10 safety  lenses  at  the least.

 Protect people in the surrounding welding area.

Remember:  the arc may dazzle or damage the eyes. It
is considered  dangerous up to a distance of 15 meters
(50 feet). Never look at the arc with the naked eye.

 Prepare the welding area so as to  reduce  reflection and

transmission of ultra-violet radiation: paint  walls and  expo-
sed  surfaces in black  to  reduce  reflection, install
sheathings or curtains to  reduce  ultra-violet transmissions.

 Replace mask lenses whenever damaged or broken.

5.6  Electric shock

Electric shock can kill.All electric shocks are poten-
tially fatal.

 Do not touch live parts.

 Insulate yourself from the piece to be welded and

Summary of Contents for WELDING MACHINE

Page 1: ... for welding with coated electrodes U0 Secondary no load voltage Peak value X Duty cycle percentage The duty cycle expresses the percentage of 10 minutes in which the welding machine can operate at a determined current without over heating I2 Welding current U2 Secondary voltage with welding current I2 U1 Rated supply voltage 1 50 60Hz Single phase supply 50 or 60 Hz I1 Input current at the corres...

Page 2: ...N cylinder Press torch push button and regulate gas capacity There is a valve inside the torch handle which blocks the gas upon releasing the push button Use a 2 thoriated tungsten electrode chosen according to table 2 and prepared according to that indicated in point 3 5 1 3 3 GENERAL NOTES Before using this welding machine carefully read the CENELEC standards HD 407 and HD 433 also check insulat...

Page 3: ...urce and remove input power plug from receptacle before maintenace servicing MOVING PARTS can cause serious injury Keep away from moving parts HOT SURFACES can cause severe burns Allow cooling the unit before servicing 4 2 WELDING MACHINE MAINTENANCE Experience has shown that many fatal accidents originated from servicing which had not been perfectly executed For this reason a careful and thorough...

Page 4: ...ospherescontainingeven minute amounts of trichloroethylene or perchloroethylene 5 4 Explosions Do not weld above or near containers under pressure Do not weld in environments containing explosive dusts gases or vapours This welding machine is used for TIG welding and uses ARGON gas for the protection of the arc thus you should take special precautions A CYLINDERS NEVER DEFACE or alter name number ...

Page 5: ...nnect power supply cable from mains before replacing cables or before removing unit covers Do not use the unit without protection covers Always replace any damaged parts of the unit with original material Never remove unit safety devices Make sure that the power supply line is equipped with an efficient earth plug Any maintenance should only be carried out by qualified personnel aware of the risks...

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