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7

INSTRUCTION MANUAL FOR ARC WELDING MACHINE

IMPORTANT!!!

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
USING, OR SERVICING THE WELDING MACHINE,
PAYING SPECIAL ATTENTION TO SAFETY RULES.
CONTACT YOUR DISTRIBUTOR IF YOU DO NOT FULLY
UNDERSTAND THESE INSTRUCTIONS.

1

INSTALLATION

This machine must be used for welding only.
In any case, it is essential to pay special attention to the
chapter on SAFETY PRECAUTIONS.
The symbols next to certain paragraphs indicate points
requiring extra attention, practical advice or simple
information.
This manual must be kept carefully in a place familiar to
everyone involved in using the machine. It must be consulted
whenever doubts arise and be kept for the entire life-span of
the machine; it will also be used for ordering spare parts.

1.1

PLACEMENT

Unpack the machine and place it in an adequately ventilated
area, dust-free if possible, taking care not to block the air
intake and outlet from the cooling slots.
CAUTION: REDUCED AIR CIRCULATION causes
overheating and could damage internal parts.
Keep at least 500 mm of free space around the device.
Never place any filtering device over the air intake points of
this welding machine.
The warranty shall become void if any type of filtering device
is used.

 2 GENERAL  DESCRIPTIONS

2.1  SPECIFICATIONS

This  welding  machine  is  a  constant  direct  current power
source, created by the INVERTER technology,  designed for
welding  with coated electrodes and with the TIG procedure.

2.2  EXPLANATION OF TECHNICAL SPECIFICATIONS

IEC  974.I

.

The welder is manufactured according  to  this

EN 60947.I international standard.

.

.......... Serial number which must be stated for any

demands relating to the welding machine.

1

~

f

1

f

2

Single-phase static frequency converter-tran-
sformer-rectifier.
Drooping characteristic.

SMAW

.

... Suitable for welding with coated  electrodes.

U

0

.

........... Secondary no-load voltage (Peak value)

X

.

............ Duty cycle percentage

The  duty cycle  expresses the percentage  of
10 minutes  in which the  welding  machine can
operate at a determined current,without over
heating.

I

2

.

............ Welding current

U

2

.

........... Secondary voltage with welding current I

2

U

1

.

........... Rated supply voltage

1~50/60Hz Single-phase supply 50 or 60 Hz
I

1

.

............ Input  current  at  the  corresponding

welding current I

2.

IP23

.

....... Grade of protection of frame

Grade 3 as a second digit means that this
unit is fit to  work outside under the rain.

 S

.

........... Fit to work in high-risk areas.

NOTES:

. ...

In addition, the welding machine has been
designed to   work in areas with grade 3 of
pollution. (see IEC 664)

2.3 DESCRIPTION OF PROTECTIONS

2.3.1  Thermic protection

This  unit is protected by a usually  closed  thermostat  (

25

)

placed  on  the  dissipator.
When  the  thermostat intervenes, the machine stops
supplying current, but the ventilator  continues to work.
The intervention  of  the thermostat  is  indicated  by the  led
turning  on  (

B

) fig.2.

Do not switch the machine off before the led has turned off.

2.3.2  Blocking protection

This  protection is located on the  transformer  primary and
turns on in the event of anomalies in the electronic power
section.
The intervention of this  protection  is indicated  by  the led
lighting up (

C

) fig.2.

If  the light  should turn on, turn welding machine off and  try
turning it on again. If led should light up again,  take it to the
nearest service center.

When you turn the machine off, the led (C) flashes for
a few seconds. Wait at least 10 seconds before opening
the machine or turning it on again.

 3 INSTALLATION

3.1 STARTUP

This  unit must be installed by skilled  personnel.  All fittings
must be in conformity with the existing  rules and  in  full
compliance with safety  regulations.
(CENELEC HD 427).

3.2  UNIT DESCRIPTION

A) Current regulating knob
B) Led thermostat intervention
C) Led block
D) Negative output terminal
E) Positive output terminal
F) Switch
G) Mains cable

Summary of Contents for WELDING MACHINE

Page 1: ... for welding with coated electrodes U0 Secondary no load voltage Peak value X Duty cycle percentage The duty cycle expresses the percentage of 10 minutes in which the welding machine can operate at a determined current without over heating I2 Welding current U2 Secondary voltage with welding current I2 U1 Rated supply voltage 1 50 60Hz Single phase supply 50 or 60 Hz I1 Input current at the corres...

Page 2: ...N cylinder Press torch push button and regulate gas capacity There is a valve inside the torch handle which blocks the gas upon releasing the push button Use a 2 thoriated tungsten electrode chosen according to table 2 and prepared according to that indicated in point 3 5 1 3 3 GENERAL NOTES Before using this welding machine carefully read the CENELEC standards HD 407 and HD 433 also check insulat...

Page 3: ...urce and remove input power plug from receptacle before maintenace servicing MOVING PARTS can cause serious injury Keep away from moving parts HOT SURFACES can cause severe burns Allow cooling the unit before servicing 4 2 WELDING MACHINE MAINTENANCE Experience has shown that many fatal accidents originated from servicing which had not been perfectly executed For this reason a careful and thorough...

Page 4: ...ospherescontainingeven minute amounts of trichloroethylene or perchloroethylene 5 4 Explosions Do not weld above or near containers under pressure Do not weld in environments containing explosive dusts gases or vapours This welding machine is used for TIG welding and uses ARGON gas for the protection of the arc thus you should take special precautions A CYLINDERS NEVER DEFACE or alter name number ...

Page 5: ...nnect power supply cable from mains before replacing cables or before removing unit covers Do not use the unit without protection covers Always replace any damaged parts of the unit with original material Never remove unit safety devices Make sure that the power supply line is equipped with an efficient earth plug Any maintenance should only be carried out by qualified personnel aware of the risks...

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