ARB 3444070 Fitting Instructions Download Page 2

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BULL BAR FITTING KIT No  6171299 
 
 

USE 

PART No 

QTY 

DESCRIPTION 

CHASSIS BRACKET TO 

3751747R 

CHASSIS BRACKET (RHS) 

VEHICLE 

3751747L 

CHASSIS BRACKET (LHS) 

 

6151096 

M12 X 40mm BOLT 

 

4581050 

M12 SPRING WASHER 

 

4581049 

4  

M12 FLAT WASHER 

 

6151135 

M12 NUT 

 

4581057 

CRESCENT MOON WASHER 

 

4581008 

OFFSET WASHERS 

 

5846277 

PACKER 

PIN BULL BAR TO VEHICLE 

6151087 

M10 X 25mm BOLT  

 

4581040 

M10 FLAT WASHER 

 

4581048 

M10 SPRING WASHER 

 

6151133 

M10 NUT 

BULL BAR TO CHASSIS 

6151094 

M12 X 30mm BOLT 

BRACKETS 

4581050 

M12 SPRING WASHER 

 

4581049 

12 

M12 FLAT WASHER 

 

6151135 

M12 NUT 

 

6151087 

M10 X 25mm BOLT 

 

4581040 

M10 FLAT WASHERS 

 

4581048 

M10 SPRING  WASHERS 

 

6151133 

M10 NUT 

CONTROL BOX BRACKET 

3751581 

CONTROL BOX BRACKET 

 

6151200 

M6 X 20mm DOMED HEAD BOLT 

 

4581072 

M6 X 20OD FLAT WASHER 

 

6151128 

M6 FLANGE NUT 

NUMBER PLATE TO BAR 

6151017 

M6 X 16mm BOLT 

 

6151128 

M6 FLANGE NUT 

 

4581035 

M6 X 16OD FLAT WASHER 

WINCH TO BAR 

4581040 

M10 FLAT WASHER 

 

3500080 

ARB INDICATOR KIT 

 

180302 

CABLE TIES 

 

3500200 

BUFFER KIT 

 

 

 

 

 
TOOLS REQUIRED

  

Basic tool kit, drill, 10mm and 12mm drill bits.

 

FITTING THE 9,000lb WINCH

 

1.

 

Place the bull bar on a suitable stand. 

2.

 

To place the winch clutch handle in a convenient location the winch gearbox must be rotated 4 hole spacings, 
144 degrees, in an anti-clockwise direction when viewed from the gearbox end. Place the winch on its end and 
remove all gearbox bolts. Gently raise the gearbox just enough to rotate it. Do not completely remove the 
gearbox and avoid damaging the gasket. Refit all bolts and tighten. (Refer to diagram 1.)  

NOTE: The winch handle is positioned near the bottom of the bull bar. The gearbox is situated on the left hand side 

of the bull bar (as viewed from inside the vehicle). The cable spools from the bottom. 

Summary of Contents for 3444070

Page 1: ...D WITH SRS AIRBAG WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS THE FRONT PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG TAKE NOTE OF THE FOLLOWING THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL OTHER THAN THOSE SPECIFIED BY ARB DO NOT REMOVE LABELS FROM THIS BULL BAR THIS PR...

Page 2: ...72 2 M6 X 20OD FLAT WASHER 6151128 2 M6 FLANGE NUT NUMBER PLATE TO BAR 6151017 2 M6 X 16mm BOLT 6151128 2 M6 FLANGE NUT 4581035 4 M6 X 16OD FLAT WASHER WINCH TO BAR 4581040 4 M10 FLAT WASHER 3500080 1 ARB INDICATOR KIT 180302 4 CABLE TIES 3500200 1 BUFFER KIT TOOLS REQUIRED Basic tool kit drill 10mm and 12mm drill bits FITTING THE 9 000lb WINCH 1 Place the bull bar on a suitable stand 2 To place t...

Page 3: ...trol box to the control box bracket using the two 1 4 nuts flat washers and spring washers supplied in Warn kit Centralise the control box in the cut out then tighten nuts firmly 6 Fit the control box bracket to the bull bar using two M6 x 20mm dome head bolts flat washers and flange nuts 7 Fit the winch and roller fairlead into the bull bar using bolts from the winch kit and four M10 washers from...

Page 4: ...e nuts supplied 13 Lift the bull bar between the chassis bracket and bolt up using the M12 x 30mm bolts flat washers spring washers and nuts Align the bar horizontally and vertically Make sure there is a gap between 20 and 25mm between the bull bar and the vehicle grill and guards 14 When correctly aligned tighten all the bolts firmly 15 Drill and pin using the M10 x 25mm bolts flat washers spring...

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