Aquacal TropiCal T115 Owner'S Manual And Installation Manual Download Page 10 | Manualshive

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Dimensional Information - TropiCal

Model T135

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DATA PLATE

INFORMATION

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CONTROL BOX

ACCESS PANEL

COMPRESSOR

ACCESS PANEL

1. ALL DIMENSIONS IN INCHES

2. MIN. CLEARANCE 24" FROM

AIR COIL

NOTES:

BONDING LUG

OPTIONS

POWER

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K

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Summary of Contents for TropiCal T115

Page 1: ...R THIS DOCUMENT IS PURCHASER S PROPERTY AND IS TO REMAIN WITH THE HEAT PUMP OWNER Models T65 T115 T135 Pool and Spa Heat Pump Owner s Manual and Installation Guide PN LTP0009 01 12 04 1 7 04 Also Applies to All C115 Models ...

Page 2: ..._____________________________________________________ _________________________________________________________________________________ __________________________________________________________________________________ ________________________________________________________________________________________ ___________________________________________________________________________________ ________...

Page 3: ...cement of Heater 14 Plumbing Requirements 16 Electrical Requirements 18 START UP OPERATION 20 Overview of Controls 21 Initial Start up and Basic Operation 21 Heating Tips 22 Calculating Initial Heating Time 23 MAINTENANCE 24 Planned Maintenance 25 General Maintenance 25 Maintaining Proper Water Flow 26 Maintaining Proper ClearancesAround Heater 27 SEASONALUSE SHUTDOWN 27 During the Swim Season 27 ...

Page 4: ...othemostcosteffectivemethod available for heating pools and spas For example as a meanstoheatpoolorspawater yourheatpumpisupto 400 more efficient than gas and when compared to electric resistance heat your heat pump is nearly 600 moreeffective You can rest assured that your new heat pump is of the highest quality and efficiency and is designed and built to provide years of trouble free operation M...

Page 5: ...e Electronic Controller State of the art solid state electronic controller main tains water temperature within 1ºF of set point Con troller also permits user to predefine different Pool and Spa water temperature set points Corrosion Resistant Cabinet Hybriddesignutilizesthebest features of finished aluminum and resilient ABS plas tic The base being ABS material will never rust or corrode The remai...

Page 6: ... in personal injury and or property damage For personal safety and to avoid damage to equipment it is important that safety instructions displayed on the heat pump and within this manual are read understood and followed Throughout this manual the following two safety signals are placed where particular care is required Please note WARNING relates to personal safety while CAUTION signals promote av...

Page 7: ...ools 1 500 ppm above start up TDS in spas RECOMMENDEDWATER CHEMISTRYSTANDARDS Whileyourheatpump stitanium basedheatexchangerprovidesnearlyimperviousprotectionagainst poor water chemistry improper water chemistry may cause expensive damage to pump filter pool shell etc To avoid equipment damage maintain Pool Spa water per standards below Failuretoheedthefollowingcanresultindamagetoequipment CAUTION...

Page 8: ...at least five minutes move the POOL OFF SPA toggle switch from the Pool Setting to the Spa Setting 3 Turn the Spa thermostat clockwise until it stops 104 F 4 The typical spa may take several hours to initially heat up Heating time all depends on the volume of water water temperature and the climatic conditions at the time of start up 5 When the spa reaches the desired temperature 104 F is maximum ...

Page 9: ...ENSIONS IN INCHES 2 MIN CLEARANCE 24 FROM AIR COIL B DATA PLATE INFORMATION B REAR VIEW J K H POWER OPTIONS BONDING LUG NOTES G F E D C AIR COIL A CONTROL BOX ACCESS PANEL COMPRESSOR ACCESS PANEL A Dimensional Information TropiCal Models T65 and T115 ...

Page 10: ...l Information TropiCal Model T135 B DATA PLATE INFORMATION B A CONTROL BOX ACCESS PANEL COMPRESSOR ACCESS PANEL 1 ALL DIMENSIONS IN INCHES 2 MIN CLEARANCE 24 FROM AIR COIL NOTES BONDING LUG OPTIONS POWER H K J E D A ...

Page 11: ... DTvalue the likely cause will be water flow above or below 45 GPM TropiCal refrigerant circuits will perform acceptably with condenser water flow between 20 to 70 GPM Performance Charts Follow TropiCal Table of Specifications MODELS T65 X A T65 X B T115 X A T115 X B T135 X A T135 X B BTU 80 RH Air ºF Air ºF 80 50 55000 37000 55000 37000 104 000 70 000 104 000 70 000 126 000 82000 126 000 82000 CO...

Page 12: ...12 Refrigerant Circuit Performance Charts For use with Troubleshooting Refrigerant Circuit Problems guide following charts 0 1 0 1 0 1 0 1 ...

Page 13: ...he TXV inlet This condition results in low suction pressure with higher than normal superheat The liquid sub cooling will be low as will be the head pressure TXV Stuck Closed Head pressure will be excessive Suction pressure will be lower than normal Amperage will be high Liquid Sub Cooling will be higher than normal Superheat will be higher than normal Distributor lines may be frosted iced or very...

Page 14: ...her than normal This condition is a prime indicator of insufficient condenser water flow Superheat will be high normal to high Explanation Heat is not being removed in the condenser in quantities sufficient to produce appreciable amounts of liquid refrigerant With no liquid seal occurring in the condenser the liquid line in essence becomes an extended discharge line Keys to diagnosis very warm to ...

Page 15: ...st enough pitch to drain condensate and any other water away from the heater Anchoring Heater to Pad Follow all relevant local state or national requirements regarding wind load anchoring use huricane anchoring kit part STK0010 As necessary contact AquaCal Technical Support 800 786 7751 for assistance in determining best method of compliance Irrigation Rainwater Runoff and Landscape Features Place...

Page 16: ...less a pump of 2 HP or larger is used for bypass valve details see information and plumbing schematic following External Bypass Check Valve Requirement For installations where flow rates exceed 70 gpm an additional spring bypass check valve must be installed NOTE Use of the wrong size check valve may compromise the heat pump s efficiency reliability and may void the factory warranty For models T13...

Page 17: ...17 Plumbing Schematics ...

Page 18: ...on u When possible locate the equipment disconnect means within arm s reach of the heater s electrical enclosure or as close as possible to the heater Always satisfy applicable codes and standards u All AquaCal heat pumps are designed for copper conductors only In sizing power wiring be especially aware of up sizing requirements required due to wiring distances Always satisfy applicable codes and ...

Page 19: ...ts Based on data plate information size wiring devices and over current protection per applicable codes and standards u See drawing below for data plate details specific to Electrical Installation Requirements The numbered areas represented below will contain the necessary information required in sizing electrical service and over current protection devices MADE IN THE USA PHASE MAXIMUMTIME DELAYF...

Page 20: ... SPATEMPERATURE CONTROL Set this knob for desired spa water temperature 4 POWER LIGHT Indicates electrical power is supplied to the heater 5 FLOW LIGHT Indicates water pressure Flow is present at the heater 6 DEFROST LIGHT Indicates heater is in the defrost mode T135 115 65 Control Panel Layout Getting Familiar with Controls START UP OPERATION ...

Page 21: ...oggle switch in the OFF O position the heater will be prevented from operating however there may be power to the unit see Power Light On below With the toggle switch positioned toward the SPAor POOL thermostat knob and with the following conditions met 1 water pump in operation 2 water flowing through the heater and 3 electrical power to the heater the heater will run anytime the water temperature...

Page 22: ... compressor should electrical power be repeatedly interrupted or if the heat pump were to come under any other circumstances leading to an on off on off cycling condi tion If the heater has water flow and electrical power supplied but the heater does not imme diately start upon turning the thermostat to its highest setting wait five 5 minutes the time delay module may be preventing the heater from...

Page 23: ...n reduced warm up periods over full cold start ups Heating in Cooler Weather Defrost Cycle When air temperatures drop below 50º F your heat pump may go into a defrost cycle The defrost cycle is initiated by a sensor on the evaporator air coil When the evaporator temperatures fall to a point where ice begins to form on the fins the heat pump will shut down The heat pump will remain in the defrost m...

Page 24: ...device and allow it to run the pool or spa pump until the water reaches the desired temperature Your heat pump is a maintainer of heat and is sized to overcome the heat loss during the coldest period in which you are trying to heat Once your pool is up to temperature the time clock can be reset The time your system has to run may need to be extended during the colder months when heat loss is at it...

Page 25: ... Source Coil As Applicable Check Operating Controls and Temperature Sensors Check Air Temperature Change Through Evaporator Check Water Temperature Change Through Condenser We recommend that all AquaCal heat pump owners take advantage of this annual service starting one year after the installation of the unit You will be surprised at the minimal cost of this service The service is very reasonably ...

Page 26: ...CK HAZARD Should you decide to wash the unit via water hose disconnect all power to the pool equipment pad including but not limited to The heat pump water pump and any and all other electrical equipment Do NOT sprag water directly into electrical components Do NOT restore electrical power until such time as all water has dried completely Failuretoheedthefollowingmayresultinpermanentinjuryor death...

Page 27: ...ater through loose plumbing connections may result in damage to circulating pump pool spa structure and or other equipment Failuretoheedthefollowingcanresultindamagetoequipment and or property CAUTION Winterizing Hard Freeze Conditions Maintaining Proper Clearances Around Heater u For maximum efficiency proper air flow clearances around heater must be maintained u It is important to keep the area ...

Page 28: ... drain out of the condenser and then replace the plug thread the plug in clockwise until just snug then apply an additional 1 8 turn 6 To prevent insects and vermin from entering the plumbing during the winterized period partially reconnect the two 2 plumbing connection unions couple each union one or two threads this will permit condensation to drain but will prevent most insects and animals from...

Page 29: ...y harmless condensate Or as an alternate method to check for a water leak you can test the water draining out the base for the presence of the sanitizer you are using in your pool or spa Use your water test kit or a test strip to check a sample of the water for chlorine or bromine If the sample tests positive for sanitizer call AquaCal for service at 800 786 7751 If the test is negative the water ...

Page 30: ...perating correctly Is the heater operating correctly Check to see that the pool pump is operating and the flow light is on Make sure all water valves are in the correct position and the filter and pump basket are clean Check to see that the pool pump is operating and the flow light is on Make sure all water valves are in the correct position and the filter and pump basket are clean The heater is e...

Page 31: ...Solved No Yes Is the defrost light on or does the display read FS Is the defrost light on or does the display read FS No Yes The defrost light or FS displayed indicates air temperature may be too low to support the heater s operation Heater will remain in defrost until air temperature rises The defrost light or FS displayed indicates air temperature may be too low to support the heater s operation...

Page 32: ...itizer use a chlorine test strip or test kit to determine whether the water is from the pool or is normal condensation OR An alternative method of determining a pool water leak in the heater is to turn the heater off for a few hours leave the pump running and see if water continues to drain from the heater Did the test results indicate the presence of chlorine Did the test results indicate the pre...

Page 33: ...ect water pressure switch for normal operation adjust sensitivity if necessary See DANGER statement Inspect water pressure switch for normal operation adjust sensitivity if necessary See DANGER statement Re confirm that water is flowing through the heater Check for flow at Pool Spa returns Re confirm that water is flowing through the heater Check for flow at Pool Spa returns No Heater operating co...

Page 34: ... LOCKNUT 1 2 BLK NYLON NLN12B 9164 9164 9164 9164 9164 9164 TERMINAL BLOCK 9 POLE WECO 6316 6316 6316 6316 6316 6316 PHASE ROTATION MONITOR N A N A N A 6035 6035 6035 MAJOR COMPONETS VOLTAGE 1 60 208 230 VOLTAGE 3 60 208 230 T65 X A T115 X A T135 X A T65 X B 115 X B 135 X B PART NUMBER PART NUMBER FAN GRILLE 7109 7109 7109 7109 7109 7109 FAN MOTOR 3114 3114 3114 3114 3114 3114 FAN BLADE 3104 3104 ...

Page 35: ...dywillspeeduptheserviceprocessandallowustorespondmorequickly A brief description of what the unit is or is not doing will also help us to help you Please contact us at 800 786 7751 We are here to serve you from 8 a m to 5 p m EST Monday through Friday If calling after hours our voice mail service will handle your call Be sure to leave your name complete address and phone number If you prefer you m...

Page 36: ...36 2737 24th St North St Petersburg FL 33713 1 800 786 7751 ...

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