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HC151+

MULTI / HC200+

MULTI

ENGLISH

USE AND MAINTENANCE INSTRUCTIONS MANUAL FOR DOSING PUMP

HC151

+

MULTI HC200

+

MULTI

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Summary of Contents for HC151+ CI(J)

Page 1: ...HC151 MULTI HC200 MULTI ENGLISH USE AND MAINTENANCE INSTRUCTIONS MANUAL FOR DOSING PUMP HC151 MULTI HC200 MULTI ...

Page 2: ...HC151 MULTI HC200 MULTI ENGLISH ...

Page 3: ...ANT mode 14 3 5 2 TIMER mode 15 3 5 3 1 N mode 16 3 5 4 1xN Adaptive mode 16 3 5 5 PPM mode 17 3 5 6 mA mode 18 3 6 HOW TO CHOOSE THE PUMP MODEL 19 3 7 HOW TO CALCULATE THE MULTIPLICATION VALUE 1 x N 19 3 8 HOW TO CALCULATE THE DIVISION VALUE 1 N 19 3 9 SETTINGS 19 3 9 1 General e Security 19 3 9 2 General Energy saving 20 3 9 2 Security Password 21 3 9 3 Security Level Input Polarity 22 3 9 4 Sec...

Page 4: ...for damage to persons or things caused by poor installation or incorrect use of the dosing pump Check that the ground is fully functional and corresponds to the regulations in force Make sure there is a high sensitivity differential switch 0 03 A Check that the pump ratings are compatible with those of the mains supply Never install the pump directly in parallel with inductive loads eg motors sole...

Page 5: ... for the connection of a level sensor and a 4 pole connector for the connection to a signal in current mA or from a pulse emitting water meter 2 1 OVERALL DIMENSIONS HC151 HC200 2 2 TECHNICAL FEATURES Power supply 100 240VAC 10 50 60Hz Insulation Class CLASS I Absorbed power see 2 3 Hydraulic Features Fusible 2 A RIT Protection Grade IP65 Environmental conditions Closed environment altitude up to ...

Page 6: ...75 0 40 16 4 1 0 89 16 B 4 12 120 0 56 16 7 1 0 97 16 C 5 8 9 180 0 54 16 14 1 1 30 16 80 only HC151 A 4 20 150 0 44 22 8 1 1 11 22 B 8 12 200 0 54 22 15 1 1 08 22 C 13 5 5 300 0 75 22 24 1 1 11 22 The above data refer to tests carried out with water at room temperature Values can fluctuate by 10 Chemicals with viscosity different than water or with supply voltages and or frequencies other thaN 23...

Page 7: ...HE PACKAGE Standard version HC151 or HC200 pump User s manual Injection valve PVDF CE VT Foot filter PVDF PTFE VT 2 meters PE discharge tube 2 meters PVC suction tube 2 meters PVC bleed valve tube 2 m Fixing bracket only for HC151 Set of screws and plugs for wall mounting ...

Page 8: ...t modify the pump configuration parameters the figures below show what the control panel looks like HC151 A Active function B Configured parameters C Time D Warnings messages HC200 1 132x56 pixel graphic display 2 Encoder 3 Mechanical stroke lenght adjustment only for HC200 Press to confirm a value or access a submenu If it is kept pressed for 2 seconds it returns to the previous menu or activates...

Page 9: ... an integrated button function A navigation diagram of the menus on the pump is shown below From the Homescreen This is the menu where all the main configurations for a correct pump operation are performed This is the menu in which basic operations are performed such as choosing the language or setting the system time This is the menu where information on pump operation such as stroke count or met...

Page 10: ... basic parameters must be set such as the language in which the programming menus will be displayed the date and time of the system and other basic settings Below is a diagram of what appears when the unit is first turned on Choose mode A B or C performance you want according to the table on Paragraph 2 3 ...

Page 11: ...the chamber between the membrane and the pump body and remove any air bubbles present inside the suction and discharge tubes and make it ready to dose the chemical in the plant Before proceeding with priming make sure you have connected the delivery and suction tubes to the pump body as well as the air purge tube included in the supply for the connection follow the image shown below For priming fo...

Page 12: ...t filter into a BEKER type test tube graduated in ml milliliters 3 Fill the test tube until reaching the maximum limit with the chemical product that will be used during the normal operation of the pump 4 Power up the pump enter the SETTINGS GENERAL MENU follow the instructions on the display enter the maximum value of the beker by turning the encoder knob then press the knob to confirm 5 Set the ...

Page 13: ...ur set This mode allows the pump to work based on the programming of a daily weekly timer This mode allows you to connect the pump to a pulse emitting water meter The pulses coming from the water meter are divided by the set value This mode allows you to connect the pump to a pulse emitting water meter The pulses coming from the water meter determine the dosage according to the ppm the chemical co...

Page 14: ...the user this function allows the pump to work without the need to connect it to an external signal You can decide to set the frequency in strokes minute or in strokes hour Here are the steps to set up this feature In strokes min mode The maximum adjustable value is determined by the choice of performance A B C e g B 120 imp min ...

Page 15: ...2 TIMER mode This mode allows the user to set a dosing time of the chemical product by programming an integrated daily weekly timer up to 8 independent programs can be set for each day of the week Here are the steps to set up this feature ...

Page 16: ...the dosage frequency adapting it to the time that elapses between two following signals This mode is used when it is mounted a water meter which sends a few pulses to the pump and therefore there is the need to multiply them to have a correct dosage The maximum number of pulses that can be set is 1000 Here are the steps to set up this feature How TIMEOUT works When the pump receives a pulse from t...

Page 17: ...ter determine the dosage according to the ppm in the plant the chemical concentration and the set ml stroke This mode is used when it is mounted a water meter and there is the need to accurately dose the chemical product in the set quantities by specifying only the PPM and leaving the pump to manage the incoming pulses Here are the steps to set up this feature ...

Page 18: ...the input signal determines the dosage proportional to the minimum 4mA and maximum values set This mode is used when an external signal is available and there is a need to accurately dose the chemical product according to an input current signal The adjustable values cannot be lower than 4 mA or higher than 20 mA Here are the steps to set up this feature ...

Page 19: ... THE DIVISION VALUE 1 N 𝑁 𝑖𝑚𝑝 𝑙 𝑐𝑐 𝑝𝑝𝑚 𝐾 1000 Where ppm quantity of product to dose gr m3 K concentration of the chemical product to dose pure product K 1 Example Sodium hypochlorite at 12 K 100 12 8 3 Imp l pulses per litre provided by the water meter cc quantity of product dosed per single injection expressed in cc of the pump If in the calculation the N parameter is N 1 N less than 1 it is nece...

Page 20: ...HC151 MULTI HC200 MULTI ENGLISH Example ...

Page 21: ...inimum brightness once the percentage has been chosen the display will drop its brightness after 1 minute if you act on the encoder the brightness will return to the maximum value until it is no longer touched for more than 1 minute Here are the steps to set up this feature 3 9 2 Security Password It is possible to set a security password to prevent unauthorized access to the pump configuration me...

Page 22: ...ay in the lower right corner the text LVL will appear but the pump continues to dose for the time set after which it stops When using a suction lance that maintains a safety margin activating the level without stopping the dosage allows you to have time to set up a new tank without stop the pump dosing This ensures better continuity of dosage ATTENTION this function must be activated only if you a...

Page 23: ...ore It is possible to reset the pump to factory settings using this function ATTENTION this will delete all the data previously set and all the statistics with the exception of the counter of the total strokes see paragraph 3 10 Here are the steps to set up this feature ...

Page 24: ...al pump operation the electronic board stores some datas during its operation these data can be viewed within the STATISTICS menu In this menu you can find the number of total strokes and the volume delivered in liters Here are the steps to set up this feature ...

Page 25: ...e chemical to be injected If the system to be treated works at atmospheric pressure and the chemical tank must absolutely be positioned higher than the injection point Figure 2 periodically check the functionality of the injection valve I as its excessive wear could lead to unintentional injection of the chemical into the plant due to gravity even with the dosing pump stopped If the problem persis...

Page 26: ... the pump allows the connection of an external signal coming from a pulse emitting water meter or a mA signal Obviously if a pulse emitting water meter is connected a mA signal cannot be connected and vice versa The pump is also equipped with a BNC connector for connecting a level probe not included in the package ...

Page 27: ...not dose and the solenoid does not works or the stroke is greatly muffled Crystals formation valve occlusion and or the balls are blocked The injection valve is obstructed Clean the valves and try to circulate water instead of the chemical product Replace the valves of the pump head Replace the injection valve 7 MAINTENANCE Under normal operating conditions the metering pump should be checked mont...

Page 28: ...HC151 MULTI HC200 MULTI ENGLISH EXPLODED VIEWS HC151 EXPLODED VIEW ...

Page 29: ...A POLICARBONATE ADHESIVE LABEL 1 9 ADSP7000772 ETICHETTA POLICARBONATO HC151 CST S LIVELLO HC151 MULTI PH RX CL POLICARBONATE ADHESIVE LABEL 1 10 ADSP9000022 COVER NERO CORPO POMPA 1 14LT HC897 1 14LT PUMP HEAD BLACK COVER 1 11 ADSP9000003 TARGHETTA NERA CON LOGO AQUA PER CORPO POMPA 1 14LT 1 14LT PUMP HEAD BLACK PLATE WITH LOGO AQUA 1 12 ADSP9300034L COPERCHIO POSTERIORE HC151 DGT PP NERO CON GUA...

Page 30: ...HC151 MULTI HC200 MULTI ADSP9500073 13 03 2020 Rev 1 0 30 36 HC200 EXPLODED VIEW ...

Page 31: ...HC151 HC151 KNOB FOR POTENTIOMETER 1 10 ADSP9300072 MANOPOLA ENCODER HC151 HC151 KNOB FOR ENCODER 1 11 ADSP7000773 ETICHETTA POLICARBONATO HC200 CST S LIVELLO HC200 CST POLICARBONATE ADHESIVE LABEL 1 11 ADSP7000774 ETICHETTA POLICARBONATO HC200 MULTI PH RX HC200 MULTI PH RX POLICARBONATE ADHESIVE LABEL 1 12 ADSP6000738 INSERTO REGOLAZIONE CORSA 04 18 CON PIASTRA 04 18 STROKE LENGTH ADJUSTMENT INSE...

Page 32: ...HC151 MULTI HC200 MULTI ADSP9500073 13 03 2020 Rev 1 0 32 36 PUMP HEAD EXPLODED VIEW ...

Page 33: ...VT PVDF CE VT VALVE KIT 1 5 ADSP9005P13 KIT GRUPPO VALVOLA PVDF CE DT PVDF CE DT VALVE KIT 1 6 ADSP6500059 KIT FISSAGGIO PP PER TUBO 4x6 PP FIXING KIT FOR 4x6 HOSE 1 6 ADSP6500060 KIT FISSAGGIO PVDF PER TUBO 4x6 PVDF FIXING KIT FOR 4x6 HOSE 1 6 ADSP6500067 KIT ATTACCO TUBO 6x8 CON GHIERA DA PP NERA 6x8 FIXING KIT WITH BLACK PP HOSE NUT 2 6 ADSP6500068 KIT ATTACCO TUBO 6x9 CON GHIERA DA PP NERA 6x8...

Page 34: ...HC151 MULTI HC200 MULTI ADSP9500073 13 03 2020 Rev 1 0 34 36 AUTO BLEED PUMP HEAD EXPLODED VIEW ...

Page 35: ... FRECCIA 3 8 3 8 PVDF PUMP HEAD VALVE WITHOUT ARROW 1 5 ADSP6500013 KIT FISSAGGIO PVDF 3 8 PER TUBO 4X6 3 8 PVDF FIXING KIT FOR 4X6 HOSE 3 6 MB010040 VITE M5x25 UNI 5931 TCEI INOX A2 M5x25 UNI 5931 SS A2 SCREW 4 7 ADSP6000701 RONDELLA PIANA D 5 UNI 6592 INOX A2 D 5 WASHER UNI 6592 SS A2 4 8 MB010460 RONDELLA PIANA 5x15 UNI 6592 INOX A2 5x15 WASHER UNI 6592 SS A2 4 9 ADSP5007011 BUSSOLA PER CORPO P...

Page 36: ...HC151 MULTI HC200 MULTI ADSP9500073 13 03 2020 Rev 1 0 36 36 USE AND MAINTENANCE INSTRUCTIONS MANUAL FOR DOSING PUMP HC151 MULTI HC200 MULTI ...

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