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20

(doc no.)

MH 11, 55, 55a, 70, 70a

SAFETY & OPERATING INSTRUCTIONS

Technical data

Troubleshooting

Solution

Cause

Problem

Check flow/pressure by means of test

equipment

No or incorrect flow/pressure

Breaker does not work. Pressure is not built

up when trigger is activated

Check connection. Standard connection has

oil flowing from male quick-release coupling

(i.e. the tail-hose of the breaker P connection

is fitted with female coupling)

P and T hoses interchanged

Adjust trigger lever (if adjustable) or replace

defective parts

Insufficient activation of trigger valve

Dismount, check and replace seals

Diaphragm failed

Make direct tank connection. Max. back

pressure 10-15 bar (150-200 psi) measured

at breaker

Back pressure too high

Breaker does not work. Pressure is built up

when trigger is activated

Locate and replace defective coupling

Quick-release coupling in return line

defective

>

Push the breaker hard against the

working tool

>

Chamfer/polish the edge slightly at the

cylinder dashpot (where the cylinder bore

changes size)

>

Check oil viscosity. Thin oil increases the

risk of thickening

Striking piston sticks, possibly due to

thickening of cylinder

Dismount and check that all parts move

easily. Polish slightly if necessary

Spool/reversing spool or auxiliary spool

sticking

Dismount, check and replace

Seals defective

Check flow/pressure

Insufficient flow

Breaker runs weakly or irregularly

Replace seals

Seals defective

>

Dismantle, check and replace defective

or worn parts

>

Check oil for impurities and oil viscosity

at working temperature

>

Thin oil = increased internal leakage

Wear, internal leakage

Replace accumulator diaphragm and charge

with nitrogen

Accumulator defective

Hoses pulsate

Replace seals

Seals defective

Oil leaking from breaker

Replace latch and roll pins

Worn latch

Working tool falls out

Replace bushing or tool

Worn chisel bushing or tool

Machine data

EHTMA

Category

Flow rate

(l/m)

Operating

pressure

(bar)

Accumulator

pressure

(bar)

Impact

freq.

(Hz)

Length

(mm)

Weight

(kg)

Shank

dimension

(mm)

C

18-22

70-90

40

40

600

12.6

22 x 82.5

BRK 25 D

C

18-22

95-115

40

27

640

17.5

25 x 108

BRK 40

C

18-22

95-115

40

27

690

19

28 x 160

C

18-22

95-115

40

27

690

19

32 x 152

C

18-22

95-115

40

27

690

19

32 x 160

C

18-22

95-115

40

27

650

22

25 x 108

BRK 40 VR

C

18-22

95-115

40

27

700

23.5

28 x 152

C

18-22

95-115

40

27

700

23.5

32 x 152

C

18-22

95-115

40

27

700

23.5

32 x 160

3392 5166 01 | Original instructions

20

BRK 25, 40, 55, 70, 95

Safety and operating instructions

Summary of Contents for MH 11

Page 1: ...Safety and operating instructions Handheld hydraulic breakers BRK 25 40 55 70 95 AMERICAN PNEUMATIC TOOLS Safety Operating Instructions Hydraulic Breakers MH 11 55 55a 70 70a...

Page 2: ...2 doc no MH 11 55 55a 70 70a SAFETY OPERATING INSTRUCTIONS...

Page 3: ...ect breaker for a task 12 Labels 12 Installation 13 Hoses 14 Quick release couplings 14 Hydraulic oil 14 Nipple 14 Insertion tool 15 Operation 16 Start and stop 16 Operating 17 When taking a break 18...

Page 4: ...4 doc no MH 11 55 55a 70 70a SAFETY OPERATING INSTRUCTIONS...

Page 5: ...a whole lot more The American Pneumatic Tools brand is associated with powerful and reliable products that are easy to maintain and that give good value for the money For more information please visi...

Page 6: ...otection with side protection Respiratory protection when appropriate Protective gloves Proper protective boots Appropriate work overall or similar clothing not loose fitting that covers your arms and...

Page 7: ...sion hazard If an insertion tool comes into contact with explosives or explosive gases an explosion could occur When working on certain materials and when using certain materials in machine parts spar...

Page 8: ...equired by occupational health and safety regulations The respiratory protection must be effective for the type of substance at issue and if applicable approved by relevant governmental authority Work...

Page 9: ...ontribute to or aggravate injury or disorders to the operator s fingers hands wrists arms shoulders and or nerves and blood supply or other body parts including debilitating and or permanent injuries...

Page 10: ...device until you are ready to start the machine Learn how the machine is switched off in the event of an emergency Stop the machine immediately in all cases of power supply interruption WARNING Noise...

Page 11: ...MH 11 55 55a 70 70a SAFETY OPERATING INSTRUCTIONS Storage precautions Keep the machine and tools in a safe place out of the reach of children and locked up Safety and operating instructions BRK 25 40...

Page 12: ...breakers are delivered with tail hoses with Flat Face quick release couplings for easy connection to the Chicago Pneumatic power packs Main parts E H I J K L D C B A G F A Striking mechanism B Valve h...

Page 13: ...EC directive 2000 14 EC See Technical data for accurate noise level Accumulator The accumulator must only be charged with Nitrogen NOTICE Only certified personnel are allowed to work with the accumul...

Page 14: ...ty index indicates the connection between viscosity and temperature A high viscosity is therefore preferred because the oil can then be used within a wider temperature range The machine must not be us...

Page 15: ...he breaker to the power source and check it for leakage Insertion tool CAUTION Hot insertion tool The tip of the insertion tool can become hot and sharp when used Touching it can lead to burns and cut...

Page 16: ...d check the lock function by tugging the inserted tool sharply outwards A Operation WARNING Involuntary start Involuntary start of the machine may cause injury Keep your hands away from the start and...

Page 17: ...ed oil flow Never exceed the maximum relief valve setting stated on the tool Always connect T and P hoses before starting Starting a cut Stand in a stable position with your feet well away from the in...

Page 18: ...machine contact your nearest authorised workshop After each service check that the machine s vibration level is normal If not contact your nearest authorised workshop Every day Clean and inspect the m...

Page 19: ...n while the machine is placed up side down As the quick release couplings are blocked when disconnected the striking piston must be pushed upwards with the hoses mounted but the power pack inactivated...

Page 20: ...g of cylinder Dismount and check that all parts move easily Polish slightly if necessary Spool reversing spool or auxiliary spool sticking Dismount check and replace Seals defective Check flow pressur...

Page 21: ...8 30 110 145 50 23 31 765 29 5 32 x 152 D C 18 30 110 145 50 23 31 765 29 5 32 x 160 D C 18 30 110 145 50 23 31 760 25 32 x 152 BRK 70 HBP D C 18 30 110 145 50 23 31 765 29 5 28 x 152 BRK 70 VR HBP D...

Page 22: ...C 5 8 1600 2000 700 25 33 29 58 5 1 1 4 x 6 D C 5 8 1600 2000 700 25 33 29 58 5 1 1 4 x 6 1 4 25 33 29 58 5 D C 5 8 1600 1800 700 23 31 30 55 1 1 8 x 6 1 4 BRK 70 D C 5 8 1600 1800 700 23 31 30 55 1 1...

Page 23: ...ts use is not adequately managed An EU guide to managing hand arm vibration can be found at http www humanvibration com humanvibration EU VIBGUIDE html We recommend a programme of health surveillance...

Page 24: ...94 BRK 55 VR HBP Hex 25x108 20 lpm 1 0 5 2 107 2 1 94 BRK 55 VR HBP Hex 25x108 30 lpm 1 0 4 9 107 2 1 94 BRK 55 VR HBP Hex 28x152 20 lpm 1 0 5 2 107 2 1 94 BRK 55 VR HBP Hex 28x152 30 lpm 1 0 4 9 107...

Page 25: ...52 30 lpm 1 0 5 5 110 2 1 95 BRK 70 VR HBP Hex 28x160 20 lpm 1 0 5 8 110 2 1 95 BRK 70 VR HBP Hex 28x160 30 lpm 1 0 5 5 110 2 1 95 BRK 70 VR HBP Hex 32x152 20 lpm 1 0 5 8 110 2 1 95 BRK 70 VR HBP Hex...

Page 26: ...A Guaranteed sound power level dB A 104 105 BRK 25 D 104 107 BRK 40 104 107 BRK 40 VR 105 107 BRK 55 BRK 55 HBP 105 107 BRK 55 VR BRK 55 VR HBP 106 110 BRK 70 BRK 70 HBP 106 110 BRK 70 VR BRK 70 VR H...

Page 27: ...27 doc no MH 11 55 55a 70 70a SAFETY OPERATING INSTRUCTIONS...

Page 28: ...AMERICAN PNEUMATIC TOOLS 800 532 7402 fax 800 715 6502 1000 S Grand Ave Santa Ana CA 92705...

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