APRILIA 1115-2, Workshop Manual

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8.4.1 ENGINE
See 0.4.1 (ENGINE SERVICE AND REPAIR MANUALS)
for the technical data and specifications.
8.4.2 THROTTLE BODY COMPONENTS
See 4.8 (THROTTLE BODY) for the technical data and
specifications.
8.4.3 SUPPLY SYSTEM
–
ò
Fuel tank material = NYLON.
– Material of pipes entering/leaving the delivery filter (in-
ternal Ø= 7.5 mm – external Ø = 14.5 mm) = NBR-SF-
NBR DIN 73379.
– Material of high-pressure delivery pipe = TEFLON in-
corporating metal plait and ends featuring eyelet con-
nections.
– Material of low-pressure return pipe (internal Ø = 6 mm
– external Ø = 12 mm) = NBR-SF-NEOPRENE DIN
73379.
8.4.4 ELECTRIC SYSTEM
– Ignition switch = ZADI Q 933.
– Spark plug caps = NGK VD05EMH, NGK VD05EM.
– Spark plug cap resistance = 5 k
Ω
.
For further information, see 1.5 (TECHNICAL SPECIFI-
CATIONS) and Sect. 6 (ELECTRIC SYSTEM).
8.4.5 FRONT BRAKING SYSTEM
– Disc material = steel.
– Disc thickness = 5.0 mm (minimum 4.5 mm).
–
ò
Disc thickness = 4.5 mm (minimum 4.0 mm).
– Disc diameter = 320 mm.
– Number of caliper pins = 4 facing each other.
– Diameter of caliper pins = 30 mm (lower) + 34 mm (up-
per).
–
ò
Diameter of caliper pins (standard) = 34 mm (low-
er and upper).
–
ò
Diameter of caliper pins (alternative) = 32 mm
(lower and upper).
– Pad type = sintered.
– Pad friction material (standard) = TOSHIBA TT 2802.
– Pad friction material (alternative) = FER IT/FER ODO
ID 450.
–
ò
Pad friction material (alternative) = TOSHIBA TT
2172.
– Pad surface area = 23.68 cm
8
.
–
ò
Pad surface area = 9.90 cm
8
.
– Diameter rubber pipes (standard) = external Ø 10 mm
- internal Ø 3.2 mm.
– Diameter metal plait pipes (standard) = external Ø 7
mm – internal Ø 3.2 mm.
– Pump diameter (standard) = 16 mm.
–
ò
Pump diameter = 15 mm.
8.4.6 REAR BRAKING SYSTEM
– Disc material = steel.
– Disc thickness = 5 mm (minimum 4.5 mm).
– Disc diameter = 220 mm.
– Number of caliper pins = 2 facing each other.
– Diameter of caliper pins = 32 mm.
– Diameter rubber pipes (standard) = FERIT/FERODO
ID 450.
– Pad friction material (alternative) = TOSHIBA TT
H38GF FERIT/FERODO ID 450/452/459.
–
ò
Pad friction material (alternative) = TOSHIBA TT
H38, TOSHIBA TT 2802.
– Pad surface area = 16 cm
8
.
– Diameter rubber pipes (standard) = external Ø 10 mm
- internal Ø 3.2 mm.
– Diameter metal plait pipes (alternative) = external Ø 7
mm – internal Ø 3.2 mm.
– Pump diameter = 11 mm.
8.4.7 COOLING SYSTEM
See sect. 5 (COOLING SYSTEM)
– Working pressure = 90 – 120 kPa (0.9 – 1.2 bar).
8.4.8 WHEELS
Rims:
See 1.5 (TECHNICAL SPECIFICATIONS).
Rim eccentricity:
See 7.2.2 (CHECKING THE FRONT WHEEL COMPO-
NENTS).
Wheel pin eccentricity:
See 7.2.2 (CHECKING THE FRONT WHEEL COMPO-
NENTS).
Tyres:
See 1.5 (TECHNICAL SPECIFICATIONS) and 7.4
(TYRES).
8.4.9 FRONT SUSPENSION
See 1.5 (TECHNICAL SPECIFICATIONS), 2.29 (IN-
SPECTING THE FRONT AND REAR SUSPENSION)
and 7.8 (FRONT FORK).
8.4.10 REAR SUSPENSION
See 1.5 (TECHNICAL SPECIFICATIONS), 2.31 (IN-
SPECTING THE REAR SUSPENSION (models up to
2001)), 7.9 (REAR FORK) and 7.10 (REAR SUSPEN-
SION).
8.4.11 STEERING
See 2.28 (STEERING) and 7.7 (STEERING).
8.4.12 CAPACITIES - FLUID PROPERTIES
See 1.5 (TECHNICAL SPECIFICATIONS) and 1.6 (LU-
BRICANT CHART).
8.4.13 STRUCTURE (FRAME / SADDLE SUPPORT /
DASHBOARD MOUNT)
– Frame / Saddle support / Dashboard mount material =
light alloy.
– Frame weight = kg 9.9.
– Frame torsional stiffness = 6500 Nm/° (650 kgm/°).
– Saddle support weight = kg 2.3.
– Dashboard mount weight = kg 0.750.
For further information, see 1.5 (TECHNICAL SPECIFI-
CATIONS).
8.4.14 EXHAUST SYSTEM
–
o
Catalytic converter = 200 CPSI Pt/Rh S/1 40g/cf.
Release 00/2002-10
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