Applied Robotics Torchmate 401A Hardware Manual Download Page 7

 Torchmate

Section 2  Hardware Guide

3

2.  Hardware Guide

Overview of the Signal Generator

The Signal Generator provides a flexible interface that controls up to 4 stepper or digital
servo motor drivers, 8 output lines and 8 input lines. It works in conjunction with the
Torchmate software.  Please note that there are several software and hardware settings
that affect the use of the Signal Generator.  These settings are described in this manual
and the software User’s Guide.

Front Panel

The front panel of the signal generator has the power on/off switch and 8 LED’s with
the following functions:

Limit - Turns red when any limit/input switch is open (using normally closed
switches).

X, Y, Z, 

Α

- Turns green when the respective motor is stepping.  Note that the

polarity of these lights will be reversed if the Park Signal is set to Low in the
Motor Signals Setup dialog box.

RXD - Turns yellow when receiving data from the host PC.

TXD - Turns yellow when transmitting data to the host PC.

Power - Turns green when the power switch is turned on.

On/Off Switch - Turns the unit on and off.  If there is ever a communications
error while running Torchmate, turn the switch off and on to reset the internal
microprocessor.

Rear Panel

The rear panel has connectors for input and output signals as described below.

Section

Summary of Contents for Torchmate 401A

Page 1: ...Computer Numerical Control for Windows Model 401A Signal Generator Hardware Guide Applied Robotics Inc 4719 17th Street North Arlington VA 22207 703 527 6431...

Page 2: ......

Page 3: ...EL 3 OUTPUT SIGNAL SCHEMATIC 7 TURNING OFF THE CONTROLLER 7 SAMPLE WIRING DIAGRAMS 9 TYPICAL MOTOR SIGNAL CIRCUIT 10 TYPICAL MOTOR SIGNAL CIRCUIT WITH AN EXTERNAL 5V POWER SUPPLY 12 TYPICAL MOTOR SIGN...

Page 4: ......

Page 5: ...ving hardware and software so you ll need some instruction to get started Since automated machining is potentially dangerous please take the time to completely read through this manual and the softwar...

Page 6: ...om flying objects It is highly recommended that you build a safety shield around the entire tool envelope 5 Never place any part of your body within the tool envelope while the machine is online since...

Page 7: ...switch and 8 LED s with the following functions Limit Turns red when any limit input switch is open using normally closed switches X Y Z Turns green when the respective motor is stepping Note that the...

Page 8: ...e which input line s went high You can use normally open NO switches however the red Limit light will always be on Note that all 8 input lines must be normally open or all 8 input lines must be normal...

Page 9: ...nnect these pins to ground and 5V from an external power supply for the output signals to operate Note that these pins are internally connected to the optical ground and optical 5V pins on the Motor S...

Page 10: ...these pins are internally connected to the optical ground and optical 5V pins on the 10 pin Output connector Therefore if you are connecting an external power supply to the optical ground and optical...

Page 11: ...4 optical couplers The strength of the output signal can be controlled by changing the value of resistors RP4 RP5 and RP6 These resistors come shipped as 470 In some applications it is best to remove...

Page 12: ...Torchmate Section 2 Hardware Guide 8...

Page 13: ...Torchmate Section 3 Sample Wiring Diagrams 9 3 Sample Wiring Diagrams Section...

Page 14: ...onnection of a motor driver to the motor signals of the Signal Generator Signal Generator Model 401 A 5V OPT VCC DB25 22 DB25 23 DB25 24 DB25 25 VCC OPT VCC OPT GND Step Clock Logic Ground Enable Half...

Page 15: ...l power supply is used the load on any output signal will get powered on if the Signal Generator is turned off while the external 5V power supply is still on Also note that RP4 and RP6 are socketed 47...

Page 16: ...Circuit With an External 5V Power Supply Signal Generator Model 401 A OPT VCC DB25 23 DB25 25 VCC OPT VCC OPT GND Step Clock Logic Ground Enable Half Full CW CCW 0 1 F 0 1 F OPT GND Phase A Phase A Ph...

Page 17: ...pical Motor Signal Circuit Without Pull up Resistors Signal Generator Model 401 A 5V OPT VCC DB25 22 DB25 23 DB25 24 DB25 25 VCC OPT GND Step Pulse Opto In Direction 0 1 F 0 1 F OPT GND Phase A Phase...

Page 18: ...lasma torch spindle a vacuum a laser etc In this example the solid state relay used is a Continental Industries model S505 0SJ610 000 It takes a 3 to 32VDC input and has an output of 24 330VAC Signal...

Page 19: ...rnatively we could have connected an external 5V power supply to pins 23 and 25 of the DB25 or the OPT GND and OPT 5V pins of the output connector Note that if an external power supply is used the Loa...

Page 20: ...ines 6 8 connected directly to ground with jumper wires All external connections shown are made through the Input connector on the back of the Signal Generator Input lines 5 6 7 8 are internally conne...

Page 21: ...on 2 0 3 Rev C S N ___________ CON1 C15 C1 C3 C2 C4 U9 C22 FUSE1 SW1 FWB1 TVS1 C25 FB1 CON3 C20 C24 C21 C23 U15 CR6 IDC2 U1 C12 C10 U3 C17 RP7 U16 CR7 CR8 CON4 IDC3 U13 C16 C14 C9 U4 U2 C8 RP8 CON5 CO...

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Page 23: ...Torchmate Section 3 Sample Wiring Diagrams 19 I O Connector Schematic...

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