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Appion G1 Single, Operation Manual

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FOR REFRIGERANT RECOVERY

OPERATION MANUAL

COPYRIGHT © 2012  -  APPION INC.  -  ALL RIGHTS RESERVED

APPION

TM

 AND G1SINGLE

TM

 ARE TRADEMARKS OF APPION INC.

⚠

 

WARNING

TO REDUCE THE RISK OF INJURY OR 

PRODUCT DAMAGE, READ OPERATION 

MANUAL PRIOR TO OPERATING PRODUCT.

Explosion Hazard. Do NOT use with hydrocarbons.

See page 4.

⚠

 

CAUTION

Summary of Contents for G1 Single

Page 1: ...12 APPION INC ALL RIGHTS RESERVED APPIONTM AND G1SINGLETM ARE TRADEMARKS OF APPION INC WARNING TO REDUCE THE RISK OF INJURY OR PRODUCT DAMAGE READ OPERATION MANUAL PRIOR TO OPERATING PRODUCT Explosion Hazard Do NOT use with hydrocarbons See page 4 CAUTION ...

Page 2: ......

Page 3: ... and Support Troubleshooting Guide 15 Electrical Diagram 16 Refrigerant Flow Diagram 16 Parts Diagram 17 Manufacturers Limited Warranty 18 Product Registration Card 19 Welcome to the G1SINGLE Thank you for your purchase of the Appion G1Single Refrigerant Recovery Machine This machine was designed to deliver fast reliable recovery of Class III IV and V refrigerants Use of this machine for any other...

Page 4: ...T It is possible for electrical components within the unit to spark If electrical sparks come into contact with flammable vapors they may ignite causing fire or explosion Use only in well ventilated areas In enclosed areas mechanical ventilation should provide at least four air changes per hour Flammable combustible gases and air may become unknowingly ingested through leaks in hoses gaskets conne...

Page 5: ...nts of the machine while it is running Always unplug the machine and ensure that the fan and motor are not rotating before opening the case or inserting any object into the machine Damage may occur to the machine and surrounding objects if the machine is dropped while running Use caution while moving this equipment especially during operation HAZARD RISK FROM NOISE CAUTION Moving components high a...

Page 6: ... a siphon or due to temperature induced migration Do not rely on these switches to prevent overfilling Only a refrigerant scale can provide an active and accurate measurement of the amount of refrigerant in the storage container Do not rely on these switches to stop the flow of refrigerant into the container Only the valves on the recovery machine and on the cylinder can stop the flow of refrigera...

Page 7: ...used without an inline filter Verify the power source provides adequate voltage at the machine while it is running within 10 of the rated power When using an extension cord follow the sizing guidelines on Page 4 Remove all Schrader type access valve cores from the access fitting Remove core depressors from the hoses Hoses going into the tank and hoses connected to the outlet of the G1Single should...

Page 8: ...d of the recovery process recover into the Vapor Port instead may increase recovery times 2 Connect the G1Single to a grounded power source for the proper voltage of the machine 115v 230v If using an extension cord follow the cord sizing guidelines on Page 4 3 Close both valves on the Manifold Gauge Set 4 Open the Recovery Cylinder Liquid Port 5 Turn on the G1Single The compressor and fan should s...

Page 9: ...method induces a siphon to move large amounts of liquid directly from the system to the recovery cylinder 1 Setup the G1Single as shown in the Diagram 3 below Make sure that all connections are tight A Connect the AC R System Vapor Port to the G1Single output port B Connect the AC R System Liquid Port to the Recovery Cylinder Liquid port C Connect the G1Single input port to the Recovery Cylinder V...

Page 10: ... the recovery process The G1Single is equipped with a high performance fan You can use this fan to provide additional tank cooling while you are performing the recovery process Place the Recovery Cylinder behind the G1Single during the recovery process as shown in Diagram 4 This will pull cool air across the tank surface and lower the temperature of the tank Diagram 4 G1SINGLE OPERATION MANUAL 201...

Page 11: ...it may never be opened directly to atmosphere CHANGING BETWEEN REFRIGERANT TYPES Appion refrigerant recovery machines are unique in that there is no refrigerant directly introduced into the compressor crankcase This allows the G1Single to easily and efficiently clear out refrigerant at the end of the recovery process However as with all recovery machines trace refrigerant vapors may remain and sho...

Page 12: ...very type of refrigerant that you will service and a spare tank for unknown gases and burned out systems PLAN AHEAD Knowing the quantity of refrigerant that will be recovered is important Not just for storage requirements but for the recovery process as well For example most systems that contain more than 5 lbs of refrigerant will probably have areas where liquid can become trapped The secret for ...

Page 13: ...ng 3 8 hose will allow for greater vapor flow and greatly reduce the time needed for the recovery process Imagine trying to drink water through a 1 4 in 3 ft long straw Now pinch the end closed a little bit and you get an idea of the kind of work your recovery machine is trying to accomplish Using larger hoses without any restrictions will make it easier on your machine and allow you to finish the...

Page 14: ...achine against any debris that might make it past an inline filter For best results it is recommended to clean it before each use If it becomes worn replace it immediately Diagram 9 1 Unscrew Filter Cap from Input Port 2 Remove screen from Filter Cap 3 Clean screen and Filter Cap thoroughly If the screen is worn or damaged replace it 4 Check the O ring that seals the Filter Cap to the Input Port I...

Page 15: ...izing guidelines on Page 4 Too much back pressure on compressor Try starting the machine with the valves on the Manifold Gauge Set closed to reduce back pressure on compressor SYMPTOM Machine pumps into high pressure shutoff CAUSE SOLUTION Valve on machine or recovery cylinder not fully opened Check that the valve on the recovery cylinder is fully opened Restriction in output hose Check hoses for ...

Page 16: ...16 Machine Specifications ELECTRICAL DIAGRAM REFRIGERANT FLOW DIAGRAM G1SINGLE OPERATION MANUAL 2012 APPION INC ALL RIGHTS RESERVED ...

Page 17: ...nder 12 LB1415 G1Single Side Label 13 PL7600 Case Side Panel Dia Part No Description 14 SH3532 Rear Heatsink small 15 PL7000 Case Handle 16 AY0030C Fan Gearbox Assembly w Fan 17 PL7602 Case Back Panel 18 PL7020 Fan Blade 19 AY0030 Fan Gearbox 20 PL7625 Motor Support Bracket each 21 LB1417 G1Single Warning Label 115v 21 LB1422 G1Single Warning Label 230v 22 EL5000 Motor 115v 22 EL5230 Motor 230v 23...

Page 18: ...haser againstAppion for any breach of the foregoing limited warranty shall be to seek replacement of the affected parts In no event will Appion s liability in connection with the equipment which is found to be defective exceed the amounts paid by Purchaser to Appion hereunder for such equipment which is specifically found to be defective These limitations apply to all causes of action in the aggre...

Page 19: ...vide warranty service please register your purchase using the below Warranty Registration Card within 10 days of purchase Be sure to include a copy of your sales receipt G1SINGLE OPERATION MANUAL 2012 APPION INC ALL RIGHTS RESERVED Promo Code Appion G5 Twin Warranty Registration Card Please complete this card and return it within 10 days of purchase with a copy of your sales receipt Your Name Your...

Page 20: ...Appion Inc 2800 South Tejon St Englewood CO 80110 USA Tel 1 303 937 1580 Fax 1 303 937 1599 www AppionTools com Sales AppionTools com Support AppionTools com ...

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