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MT-FP4060-UV Operating Manual

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Summary of Contents for UV4060

Page 1: ...MT FP4060 UV Direct Printing Machine Manual Model UV4060 Fast installation and configuration maintenance instructions Microtec Technology Co Ltd TEL 0086 755 28220535 FAX 0086 755 28220535 www apex je...

Page 2: ...stem P17 Part Two Machine Installation and Operation 2 1 Ink supply system Installation P17 2 2 Ink tube Installation P17 2 3 Add ink P18 2 4 Ink supply system power installation P18 2 5 2 6 Pump ink...

Page 3: ...1Machine structure overview and Instruction Front side appearance of printer Cleaning button Emergency Stop Power Power Indicator UV Power Control Panel Printing Distance Display Printer Bridge UP Pr...

Page 4: ...UV Operating Manual 4 Back side appearance of printer General Power Switch USB Cable Power Cable Ground connection sign and machine serial number Printing Bridge Cartridge Encoder Strip UV LED Printi...

Page 5: ...106KG Machine Dimension 118 x 78 x 45cm Materials to Print Metal Plastics Glass Wood Ceramics Acrylic Leather etc 1 1 2 Machine Use Notices Please remove the print head holder from the left and right...

Page 6: ...allowed to print Because their reflective surface will reflect UV light onto print head nozzles and get nozzles clogged by UV ink Holder for platform to remove them from the left and right side of th...

Page 7: ...nit and the carrier of print heads When carriage is back to home position the carriage assembly is just above of capping pump station with cap top sealed with print head nozzles surface The movement a...

Page 8: ...MT FP4060 UV Operating Manual 8 Carriage Carriage Assembly Head Board Ink tubes Head cables Print Head Raster encoder cable Dampers Head board inside inside Head cables Raster encoder cable...

Page 9: ...60 UV Operating Manual 9 Raster Encoder Encoder Strip Home position sensor for carriage assembly When carriage assembly returns to home position the cap top will seal with print head nozzles surface C...

Page 10: ...gth in case to cause damage to print head Every print head has 1140 nozzles which are divided into 8 rows every row has 180 nozzles So DX5 has the features like high accuracy and fast speed When clean...

Page 11: ...2 3 Damper Damper is the part to connect print head with ink supply and stock the ink temporarily for print head Damper must be kept sealed when machine is working Plug in the damper to print head in...

Page 12: ...Figure 1 2 4 1 The encoder strip controls the movement of carriage assembly where to move to and where to stop There is small calibration on the encoder strip which will be read by the raster encoder...

Page 13: ...will make a small ink suction automatically When to make head cleaning besides ink automatic suction the wiper blade will move accordingly to scrape the print head to ensure no remains to block the no...

Page 14: ...ozzles and is also important for printing Ink absorption mat 1 2 6 X axis and Y axis Servo Control System Servo motors can locate precise positioning by sending and receiving electric impulse and inte...

Page 15: ...rds We use advanced motherboard chip does not need ink and decoder thereby reducing the volume of machines Main board Cleaning board Sensor transfer board X axis servo Y axis servo Electric circuit co...

Page 16: ...r Board Main board cables Power supply Control panel motor Air extractor Cleaning board Sensor transfer board Ink suction pump Cleaning motor Wiper sensor Main board cable Front position sensor Left p...

Page 17: ...y cable When start to print turn the LED UV lamp switch on by press the third button from right side in machine front cover The exhaust fan will start sucking air The air will be sucked in from the tw...

Page 18: ...MT FP4060 UV Operating Manual 18 LED UV Lamp 1 2 9 X axis Y axis and Z axis Mute linear Guideways Linear guideways Linear guideways LED UV lamp cable Exhaust fan air in air out air in...

Page 19: ...t for putting the items you need in print platform items need between the 2 infrared sensors 1 Press the down key to down the height of nozzle until the infrared correlation illumination in print item...

Page 20: ...E INSTALLATION AND OPERATION 2 1 After received the machine to open the package tidy up the accessories At first place the ink system installed on the machine please pay attention to prevent the carri...

Page 21: ...tes below after the ink filling is complete open the ink on the ink bottle hole switches push button switches to the left to open up is down white ink bottle without ink hole switch 2 4 As shown in Fi...

Page 22: ...carriage Note When doing please careful do not move the ink carriage strike to the ink nozzle 2 6 As shown in Figure after opening the lid in turn using the syringe to pump ink to the correct color i...

Page 23: ...can be set as origin When the carriage assembly is back to home position screen will display H 0mm V 0mm H 42mm V 0mm means the origin location is 42mm horizontally and 0mm vertically away from the h...

Page 24: ...g After origin location resetting press on button ENTER the carriage will be back to home position Press on button QUALITY the screen will show UNI DIRECTION Press the up and down button to adjust the...

Page 25: ...printing After the Eclosion is turned on print speed will be slower but there will be no horizontal lines Usually we choose ECLOSION TYPE1 Press on button RIGHTWARD choose BI DIRECTION Press on butto...

Page 26: ...tomatic cleaning nozzle Note Cleaning option START cleaning INKFILL power cleaning 2 7 2 5 Printing Testing strips Notice Press left forward to got back to below display after cleaned printer head it...

Page 27: ...MT FP4060 UV Operating Manual 27 Press PRINT button to print out testing paper Color ink testing from left to right KCMY White ink testing...

Page 28: ...is selected to make printing Bi direction readjustment is required in order to make an accurate printing quality for 1 2 3 H Press on button MENU to enter menu interface Press button downward to find...

Page 29: ...left the offset adjustment data is on the right pls refer to printed calibration chart as follows Find out the most direct calibration data Under TEST PRINT B press button ENTER to make the test prin...

Page 30: ...Mac systems and Win8 system to recommend customers to use 32 of XP and Win7 systems 2 8 1 Find the card type USB disk containing driver and operation manual from package box Read the USB disk with com...

Page 31: ...ific PC software Before driver installation pls get the printer powered on by turning on the power supply Connect the printer and PC with USB cable Below is installation instruction for 32BIT driver D...

Page 32: ...uble click At the same time the carriage will move rightwards to the right limit switch of the printer Then the limit switch will turn red and the platform will move toward to limit switch on the back...

Page 33: ...and allow the driver installation when there is prompt by anti virus and firewall reminding you the program being installed is virus 2 8 5 64BIT driver installation instruction shown as below Double...

Page 34: ...MT FP4060 UV Operating Manual 34 Choose Enable Test Mode and click Next The option box pops up and informs to restart computer Then click OK...

Page 35: ...erating Manual 35 Choose Exit and click Next to restart the computer Pls turn off the anti virus software to install USB driver after restarting computer Double click install options will pop up and t...

Page 36: ...llation and click Finish Open the file folder after USB driver installation After installation of USB driver double click the working procedure in English version in the folder A same sign will appear...

Page 37: ...printer is get connected Click the right button of mouse to check the connection status of the computer and printer and the settings of the engineering mode Then 64BIT driver installation is finished...

Page 38: ...lick then choose the option click the Adjust Param Setting enter the engineering mode Engineering mode Setting Note Please do not change the data of the engineering mode if no special requirement Clic...

Page 39: ...GHZ Memory 2 00GB 2 9 2 Photoprint Printer Control Software Installation Note Turn off the antivirus software on the computer before installing plug in the white dongle 1 To find card USB disk connect...

Page 40: ...MT FP4060 UV Operating Manual 40 Select I accept the terms of the license agreement then Next Find Choose Destination Location dialog box and choose Destination Folder then click Next...

Page 41: ...Above several options are necessary another features can be selected according to different requirement Click Next Keep default selection as above steps do not choose other option then Next Installin...

Page 42: ...n the program to run the installation is complete as shown below After completion of the program will run automatically pop up Install Manager please choose according to the diagram after the selectio...

Page 43: ...MT FP4060 UV Operating Manual 43 From the next dialog box Install Manger click OK Then installing continues click OK...

Page 44: ...MT FP4060 UV Operating Manual 44 Click Finished on next dialog box as shown...

Page 45: ...eted First turn off antivirus software after restart the computer as shown below Go back to RIP software disc folders and find and open it To copy both of them to the Photoprint software install folde...

Page 46: ...MT FP4060 UV Operating Manual 46 Find the RIP software icon on desktop and double click it Then the software opens and comes the dialog box Add Setup...

Page 47: ...jet FlatBed Then click Next Note If there are no options in the choice of these two options Apexjet Apexjet FlatBed because 12 step program no updates As below select TCP IP Then on the pop up dialog...

Page 48: ...newly added jobs 5 Estimate not in use 6 Nest multiple sheets of different sizes simultaneously print map 7 Unnest not in use 8 Abort Abort ongoing operations 9 Delete Delete the job 10 Help 2 10 Step...

Page 49: ...T FP4060 UV Operating Manual 49 2 10 2 Double click to open the ICC folder shown 2 10 3 Finally copy the necessary ICCProfiles into the folder Apexjet 2 10 4 Here to all the installations are finished...

Page 50: ...You can open the image via software or use the mouse to drag images directly into the software area to be printed the picture only in the printing area can be set up the software supports JPG PNG TIFF...

Page 51: ...e hold will appear settings printing page Icon print position size and number of settings Platform horizontal printing area 60cm Platform Vertical printing area 40cm Image printing size settings area...

Page 52: ...MT FP4060 UV Operating Manual 52 Illustration After the print job is completed whether to delete or hold settings After printing to save image or not Priority in default high...

Page 53: ...rnish liquid 2 times 3 white varnish only only to print white varnish White ink option None won t print on white ink Substrate to print full size of white ink to whole job size spot color only to prin...

Page 54: ...fore working at the next day to press testing button to print testing strip to check the nozzle work well or not first if missing line to do print head cleaning To ensure that encoder grating clean to...

Page 55: ...head put it on some plastic wrapper and cover the print head inlets and nozzles with clean cloth which could be dipped with a little cleaner liquid Notice Don t get the cloth dipped with too much cle...

Page 56: ...the print head inlets and nozzles are covered with clean fabric wrap the print head in plastic wrapper Then place the print head to somewhere dry and out of sunshine Notice The whole surface of print...

Page 57: ...MT FP4060 UV Operating Manual 57 Figure 5...

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