APE D16-52 Spare Parts Manual Download Page 3

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ILE

DRIVING E

DAT

ION EQ

UIP

MODEL D16-52 • D19-52

800-248-8498

WWW.AMERICANPILEDRIVING.

com

GENERAL INFORMATION

Quick Reference Guide

This Quick Reference Guide will assist

you in finding the information you’re

looking for.

A Table of Contents is included after

the Foreword.

EQUIPMENT OVERVIEW

REFERENCE / NOTES

REFUSAL CRITERIA

REPLACEMENT PARTS

Description:

MODEL D16-52 • D19-52 Diesel Hammer

Summary of Contents for D16-52

Page 1: ...DATION E Q 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING COM COM DEEP FOUNDATION SOLUTIONS APE DIESEL HAMMER SPARE PARTS MANUAL MODEL D16 52 D19 52 Copyright 2021 American...

Page 2: ...cation may be reproduced distributed or transmitted in any form of by any means including photocopying recording or other electronic or mechanical methods without prior written permission of the publi...

Page 3: ...8 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com GENERAL INFORMATION Quick Reference Guide This Quick Reference Guide will assist you in finding the information you re looking for A Tabl...

Page 4: ...repair parts installed in the product covered by this WARRANTY are warranted only for the remainder of the warranty as if such parts were original components of said product APE makes no other warran...

Page 5: ...es regarding your equipment or this manual please consult with your APE dealer for the latest available information Using this Parts manual Refer to the Table of Contents for the page location of appl...

Page 6: ...AMMER FEATURES BENEFITS 12 LUBRICATION INSTRUCTIONS 14 WARNING LABELS 15 DIESEL PILE HAMMER D16 52 D19 52 16 PISTON ASSEMBLY 18 CYLINDER LOWER PART ASSEMBLY 20 FUEL INJECTION DEVICE ASSEMBLY 22 VARIAB...

Page 7: ...r store flammable liquids on or near the equipment 9 Insure that all lifting equipment including cranes wire rope slings hooks shackles etc are properly sized for the worst caseloads anticipated durin...

Page 8: ...hoses when the machine is in operation 24 Power Unit must always be placed on level stable ground 25 Do NOT remove Power Unit heat shields Do NOT attempt to use the Power Unit without heat shields Se...

Page 9: ...nts gasoline or other harsh chemicals Solvents gasoline or harsh chemicals could loosen the adhesive that secures the safety messages The safety messages that are loosened could drop off the equipment...

Page 10: ...ive shoes and eye protection Eye protection includes goggles or a protective face shield Always wear eye protection for cleaning the cooling system Avoid direct spraying of water on electrical connect...

Page 11: ...equipment only at locations that have a ladder or handholds Safety Section Check for the following conditions End fittings that are damaged or leaking Outer covering that is chafed or cut Wire that i...

Page 12: ...ead guides with three point bolted connection for added strength Increased fuel and lube tank capacity which allows for extended use of hammer Bolt on Trip Stop allows for quick trip removal The Octag...

Page 13: ...hout the need to disassemble the lower end Lead Guides bolt directly to the Upper Cylinder for added support Bolt on Pusher Style hydraulic trip allows for quick attachment of hydraulic trip component...

Page 14: ...C A N P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRI...

Page 15: ...RIVING WWW AMERICANPILEDRIVING com com Warning Labels When operating the hammer do not exceed 10 blows per inch or 120 blows per foot In cases of setting of the pile it is permitted to increase the bl...

Page 16: ...P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING...

Page 17: ...09 00 Striking Weight Piston for D19 1 D19 3 9131 01 00 Cylinder Lower Part Assembly For D16 1 D16 3 9139 01 00 Cylinder Lower Part Assembly for D19 1 D19 4 131 00 1 Inner Damping Ring 1 5 131 02 00...

Page 18: ...R I C A N P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPIL...

Page 19: ...LEDRIVING com com Piston Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 1 131 08 00 Impact Block Assembly 1 2 131 08 00 1 Impact Block 1 3 131 08 00 2 Piston Ring 5 4 131 09 00 Striking Weight Pi...

Page 20: ...N P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVIN...

Page 21: ...1 9131 01 01 Cylinder Lower Part for D16 1 D16 1 9139 01 01 Cylinder Lower Part for D19 1 D19 2 131 01 01 1 Cylinder Sleeve 1 2 131 01 01 2 Cylinder Sleeve 1 3 135 01 01 3 Threaded Insert M24 16 4 13...

Page 22: ...N P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING...

Page 23: ...ble Delivery Fuel Pump assembly for D16 1 D16 1 139 02 00 Variable Delivery Fuel Pump assembly for D19 1 D19 2 136 02 02 Injection Valve Assembly 1 136 02 02 1 Injection Valve Body 1 3 135 02 07 3 Loc...

Page 24: ...vice Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 131 02 00 Variable Delivery Fuel Pump for D16 1 D16 139 02 00 Variable Delivery Fuel Pump for D19 1 D19 1 135 02 05 Pump Body Complete 1 2 GB87...

Page 25: ...aft 1 16 135 02 00 11 Pressure Spring 5 5 x 20 x 1 2 1 17 135 02 00 10 Screen Pin 1 18 135 02 02 Pump Cover Assembly 1 19 135 02 04 Rope Disc Assembly 1 20 135 02 00 15 Spring 1 21 135 02 00 14 Cam 1...

Page 26: ...ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING co...

Page 27: ...06 4 Screw 1 12 135 02 10 Stop Valve Assembly 1 13 135 02 10 7 Valve Screw 1 14 GB308 1986 Ball 8 731mm 1 15 135 02 10 5 Pressure spring 1 16 135 02 10 4 Threaded Plug 1 17 135 02 10 1 Valve 1 18 135...

Page 28: ...P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING...

Page 29: ...ent Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Fuel Line Breather Line Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 131 11 00 Fuel...

Page 30: ...U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING com com Lube Pump...

Page 31: ...x 15 5 2x2 11 135 07 03 2 Hollow Screw A6 2x1 135 07 04 Plug Screw Assembly 2 set 12 135 07 04 1 Plug Screw 2x1 13 135 07 03 7 Round Sealing Ring 8 x 2 2x1 14 135 07 00 3 Adapter Tube to Thread 1 15...

Page 32: ...P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVING c...

Page 33: ...Y REMARKS 131 12 00 Lube Line with Connecting Assembly 1 1 131 12 01 Hose Joint 1 2 No 0 Hose Clip 1 3 JB982 Sealing Ring A12 8 4 135 07 03 1 Ring Type Nipple 4 6 135 07 03 2 Hollow Screw 4 7 135 12 0...

Page 34: ...N P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVIN...

Page 35: ...m Cylinder Upper Part Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 9131 03 00 Cylinder Upper Part Assembly 1 1 135 03 02 Filter Elbow 2 2 135 03 05 Plug Screw Diesel 1 3 135 03 04 Plug Screw Oi...

Page 36: ...N P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVIN...

Page 37: ...RT NUMBER DESCRIPTION QTY REMARKS 131 06 00 Set Connecting Parts Assembly 1 1 135 06 00 2 Reduced Screw M24 8 2 135 06 00 1 Stud Bolt M16 6 3 135 06 00 5 Locking Nut M16 6 4 135 06 00 6 Locking Screw...

Page 38: ...N P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDRIVIN...

Page 39: ...om Transport Protection Assembly NO APE PART NUMBER DESCRIPTION QTY REMARKS 131 10 00 Transport Protection Assembly 1 1 131 10 01 01B Securing Clamp 1 3 GB5782 86 Screw M24 x 50 1 4 131 10 04A Exhaust...

Page 40: ...I C A N P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILED...

Page 41: ...Body Assembly 1 2 131 05 00 3 Pawl 1 3 131 05 00 2 Joint Bolt 2 4 131 05 00 1 Shackle 2 5 132 05 00 9 Plate Spring 1 7 132 05 00 7 Torsion Spring 1 8 131 05 01 Sheave Pin Assembly 1 9 131 05 00 17 Lev...

Page 42: ...C A N P ILEDRIVING E Q U I P M E N T ION MODEL D16 52 D19 52 Copyright 2021 American Piledriving Equipment Inc All Rights Reserved 800 248 8498 800 248 8498 WWW AMERICANPILEDRIVING WWW AMERICANPILEDR...

Page 43: ...14 2350 20 36DWN29 Ratchet Spanner 1 15 GB825 1988 Ring Screw M56 1 GB8918 1996 Cable wire 3M 2 GB5976 1986 Cable Clamp 10 18 GB879 1986 Dowel Pin 13x80 2 19 GB879 1986 Dowel Pin 8x80 2 21 GB4388 1995...

Page 44: ...alloy cast iron aluminum copper brass and titanium parts and reduces friction and wear on plastic Environmentally Desirable Past contains no lead compounds traditionally found in this type of product...

Page 45: ...rrent and valid per the information available at the time of publication Please check the updated revision date at the bottom of each page American Piledriving Equipment Inc APE reserves the right to...

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