APCom AITCE31-119 Instructions Manual Download Page 2

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FOREWORD

The purpose of this manual is to explain how to change the voltage and wattage of your commercial electric water heater 

by changing the elements.  This manual is not intended to explain the rebuilding of commercial electric water heaters 

in the field.

Addition of heating elements or subtraction of heating elements in the field is not approved by Underwriters Laboratories, 

Inc., and therefore, is not allowed and should not be attempted.

Please note the limitation that “both the heater required and the heater to be converted must be found on the same 

page” (in this manual) must be followed.  Before attempting any conversion read the detailed instructions contained on 

pages 8, 9, 10 and 11.

 SAFETY

Be sure to disconnect appliance from electrical supply before working on or near the electrical system of the heater.  

Never touch electrical components with wet hands or when standing in water.

REQUIRED ABILITY

CONVERSION OF ANY WATER HEATER LISTED IN THIS MANUAL REQUIRES ABILITY EQUIVALENT 

TO THAT OF A LICENSED ELECTRICAL TRADESMAN.

CONVERSION MATERIALS

1.  Screw Plug Element Remover: Part no. 9000429015 or 1-1/2” deep well socket and ratchet.

2.  Screwdrivers: Two required, one #2 phillips and one slotted screwdriver.

3.  Conversion kit: Includes conversion instructions, replacement electrical elements, conversion kit label, and caution 

label.

4.  Thread sealer: When replacing screw-in type elements, be sure to use Dow Corning

®

 silicone sealant (bathtub sealer) 

on threads.

TABLE OF CONTENTS

  KW Conversion (Element Replacement) ............. 

4

  Voltage Conversion .............................................  4-5

  Phase Conversion ...............................................  5-6

  Caution ................................................................ 

6

  Final Assembly ....................................................  6-7

  Check List ............................................................ 

7

  Miscellaneous Information ...................................  7-8

 

 

 

 

Foreword ............................................................... 

2

Conversion Materials ............................................. 

2

Conversion Guidelines

 ....................................... 

3

Conversion Instructions

  Introduction .......................................................... 

4

  Heater Preparation .............................................. 

4

Page

Page

Summary of Contents for AITCE31-119

Page 1: ...r S And Models A STCE31 50 80 119 A ITCE31 50 80 119 Commercial Electric Water Heaters CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFOR...

Page 2: ...ar the electrical system of the heater Never touch electrical components with wet hands or when standing in water REQUIRED ABILITY CONVERSION OF ANY WATER HEATER LISTED IN THIS MANUAL REQUIRES ABILITY...

Page 3: ...eting the unit conversion CONVERSION KIT NUMBER TABLE Models Allowed For Conversion Desired Input Conversion Kit No At Desired Voltage Total KW Element KW 208V 240V 277V 480V CSB or I S TCE models wit...

Page 4: ...elements to appropriate storage bin C Open the appropriate conversion kit and remove the elements Check each element to ensure correct voltage and wattage D Install the new element starting it by hand...

Page 5: ...HASE TO THREE PHASE 1 Disconnect blue wires from terminal L 1 2 Disconnect yellow wires from terminal L 2 3 Connect all blue wires and yellow wires to terminal L 3 4 Incoming power will be connected t...

Page 6: ...L 3 5 Incoming power will be connected to terminals L 1 L 2 and L 3 at job site VI CAUTION Recheck all terminals for tightness proper wiring per schematic and neatness of wiring Heater should be no l...

Page 7: ...HIPPING CRATE Close and tape the plastic flap on front of crate CHECK LIST All affected parts have been installed properly and have been checked for tightness All affected wires have been checked for...

Page 8: ...SO WILL DAMAGE INTERNAL PARTS OHMS RESISTANCE TABLE VOLTAGE WATTAGE 208 240 480 2000 21 63 28 80 115 20 3000 14 42 19 20 76 80 4000 10 82 14 40 57 60 4500 9 61 12 80 51 20 5000 8 65 11 52 46 08 6000 7...

Page 9: ...9 NOTES...

Page 10: ...10 NOTES...

Page 11: ...11 NOTES...

Page 12: ...12 125 Southeast Parkway Franklin TN 37068 1 800 433 2545 apcom inc com...

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