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June 2012 

Gas Controller 

 

AUTOMATIKPRODUKTER 

 

Digital Gas Controller System CGD-05 

1  Application Intended for Use 

CGD-05, Gas Controller is used for monitoring and warning of toxic and combustible gases and vapours in the 
ambient air

.

 

The  CGD-05 Gas Controller fulfils  the requirements according to VDI 2053 (January 04), 

ÖNORM and NVN 2443 for the stationary monitoring of carbon monoxide (CO), nitrogen dioxide (NO

2

and combustible gases in underground garages, tunnels, go-cart race courses etc. The CGD-05 Gas 
Controller also meets  the requirements according to EN 378, VBG 20 and the guidelines "Safety 
requirements for ammonia refrigeration systems". The Gas Controller can be used as well for monitoring 
lots of other gases. 

The intended sites are all areas being directly connected to the public low voltage supply, e.g. residential, 
commercial and industrial ranges as well as small enterprises (according to EN55 02). The Gas Controller 
may only be used in ambient conditions as specified in the Technical Data. 

The Gas Controller CGD-05 must not be used in potentially explosive atmospheres. 

2  Description 

The Gas Controller is a measuring and warning controller for the continuous monitoring of different toxic or 
combustible gases and vapours as well as of Freons. The CG-05  is suitable for the connection of up to 98 
digital transmitters via the 2-wire bus. In the 48/48 MP addressing mode you can connect 48 transmitters with 4 
to 20 mA input for the connection of an analog transmitter. There are 4 analog inputs available at each PE-05 
module  in addition. The controller can be employed as analog, as analog/digital or as digital controller. The 
total number of connected transmitters, however, may not exceed 96 respectively 98 transmitters. 

Up to five free programmable alarm thresholds are available for each transmitter. For transmitting the alarms 
there are up to 30 relays with potential-free change-over contact. 

Comfortable and easy operation of the Gas Controller is done via  the logical menu structure. A number of 
integrated parameters enables the realisation of various requirements in the gas measuring technique. 
Configuration is menu-driven via the keypad. For fast and easy configuration, you can use  the configuration 
software CGD-EasyConf.  

Prior to commissioning please consider the guidelines for wiring and commissioning of the hardware. 

2.1 

Normal Mode 

In normal mode, the gas concentrations of the active transmitters are continuously polled and displayed at the 
LCD display in a scrolling way. The controller also monitors the communication to all active transmitters  and 
modules. 

2.2 

Alarm Mode 

If the gas concentration reaches the programmed alarm threshold, the alarm is  started, the assigned alarm 
relay activated and the alarm LED (orange for alarm1, red for alarm 2 + n) starts to flash. The set alarm can be 
read from the menu Alarm Status. When the gas concentration falls below the alarm threshold plus hysteresis, 
the alarm is automatically reset. In latching mode, the alarm has to be reset manually in the menu Relay Status 
or via a digital input. 

2.3 

Fault Mode 

If the controller detects an incorrect communication at an active transmitter or module, or if a signal is outside 
the admissible range (< 3 mA - > 22 mA), the assigned fault relay is set and the error LED starts to flash. The 
error is displayed in the menu Error Status in clear text. After removal of the cause, the error message has to 
be acknowledged manually in the menu Error Status.  

Summary of Contents for CG-05

Page 1: ...AUTOMATIKPRODUKTER Gas Controller CGM CGD PCR CG 05 User s Manual June 2012...

Page 2: ...ng Mode 13 4 5 4 Horn Function 13 4 5 5 External Operation of Alarm Relay 14 4 5 6 Delay Mode of Alarm Relay 14 4 6 Menu MP Parameter 15 4 6 1 Activate Deactivate MP 16 4 6 2 Lock or Unlock MP 16 4 6...

Page 3: ...10 Define the Failure Relay 28 4 8 11 Acknowledge a Relay in Latching Mode by a DI 28 4 8 12 Power On Time 28 4 8 13 Registration of Expansion Modules 28 4 8 14 Error Indicator System Bus 29 4 8 15 An...

Page 4: ...controller The total number of connected transmitters however may not exceed 96 respectively 98 transmitters Up to five free programmable alarm thresholds are available for each transmitter For transm...

Page 5: ...s when alarm one or more alarms are active Permanently on when at least one relay is manually operated LED red Flashes when alarm two or more alarms are active Permanently on when at least one relay i...

Page 6: ...nded for the service technician of the installer to change parameters and set points All settings can be edited with this password Priority 2 fixed value not changeable With code level 2 it is possibl...

Page 7: ...errors See from point 4 1 Display of the status of actual alarms See point 4 2 Display of the relay status Manual operation of the relays Reset function of the relays See from point 4 3 Display of th...

Page 8: ...ed in addition 4 1 1 Acknowledge a Fault Attention According to the directives of the gas measuring technique accumulated errors aren t allowed to be acknowledged automatically Therefore acknowledgmen...

Page 9: ...transmitter not calibrated or defective Solution Check cable to analog transmitter make calibration replace the analog transmitter PE00 Error Internal communication error I O Board to LCD Board Cause...

Page 10: ...OFF Relay manual ON Relay in latching mode 4 3 1 Manual Operation of the Relays The manual operation of the alarm relays is managed in the menu Status Relay or externally via an assigned digital inpu...

Page 11: ...addresses MP01 to MP48 are listed with the index XX 1 for the measured value of the bus transmitter and with XX 2 for the measured value of the analog transmitter MP addressing mode 98 bus transmitte...

Page 12: ...Relay Mode Definition of the relay mode Symbol Description Setting Status Function R 01 Relay No Selection of relay De energized Relay Mode De energized Relay de energized Relay energized Alarm OFF Re...

Page 13: ...two parameters time or digital input is set This function has priority to the latching mode function The following possibilities to reset are available for the alarm relay as horn relay By pressing a...

Page 14: ...to the parameter settings static flashing and energized de energized If external ON and OFF are parameterised on the same relay simultaneously and the both are active at the same time then only the si...

Page 15: ...2 Parameter analog transmitter Activate or deactivate MP See 4 6 1 Lock or unlock MP See 4 6 2 Definition of gas type unit and number of alarms at falling concentrations AF See 4 6 3 Definition measu...

Page 16: ...functionality is available from version 9 02 In the Lock Mode the function of the existing transmitter is put out of service which means there is no alarm or fault message at this measuring point Exis...

Page 17: ...apours Ex infrared Nitrogen trifluoride Percentage Empty ppm LEL ppm ppm ppm Vol ppm ppm ppm ppm ppm Vol ppm ppm ppm ppm ppm ppm F C RH ppm LEL LEL LEL ppm 0 300 0 100 0 50 0 25 0 300 0 25 0 2000 0 10...

Page 18: ...ter with non linear output signal semiconductor 4 6 6 Threshold Hysteresis For each measuring point five alarm thresholds are available for free definition If the gas concentration is higher than the...

Page 19: ...elay Each of the 5 alarms can be assigned to any physically existing alarm relay Unused alarms are not assigned to an alarm relay See also 4 8 16 Relay Multiplication Symbol Description Default Status...

Page 20: ...een tested In this menu the parameters for the long term recording of the USB device are set Main menu See 4 7 1 See 4 7 2 See 4 7 3 See 4 7 4 See 4 7 5 4 7 1 Data Logger Switch On Off Starting the lo...

Page 21: ...etc Time MP1 MP2 MP3 MP4 MP5 MP6 MP7 MP8 MP9 MP10 Or time MP1 1 MP1 2 MP2 1 MP2 2 MP3 1 MP3 2 MP4 1 MP4 2 MP5 1 MP5 2 09_50_02 0 20 20 28 0 0 0 0 09_50_03 0 20 20 28 0 25 29 0 09_50_04 0 20 20 28 0 25...

Page 22: ...itten in the file Time MP Gas CV AV A1 A1R A2 A2R A3 A3R A4 A4R A5 A5R 09_49_47 MP 02 CO 84 40 R01 80 R02 09_49_47 MP 03 CO 194 40 R01 80 R02 100 R03 120 R04 09_50_02 MP 02 CO 20 09_50_02 MP 03 CO 20...

Page 23: ...rce Error date time Error type 10_22_28 MP 79 03_30 10_20 MP79 error 13_48_28 MP 79 03_30 13_46 MP79 error The first column gives the current time the second one the error source The third column indi...

Page 24: ...1 See 4 8 2 See 4 8 3 See 4 8 4 See 4 8 5 See 4 8 5 See 4 8 6 See 4 8 6 See 4 8 7 See 4 8 7 See 4 8 7 See 4 8 8 Software Version CGD 05 XX Next maint Date TT MM JJ System Parameter Service Mode OFF S...

Page 25: ...See 4 8 15 See 4 8 15 See 4 8 16 See 4 8 16 See 4 8 16 Fault Relay 05 Power ON time 30 s Missing Wrong 0 0 Analog Outputs Analog Output 1 Max Calibration AO 1 4 0 4 mA 20 20 0 PE Module 0 Relay active...

Page 26: ...ddressing is influenced by it Symbol Description Default Status Function 98 Addr a 1 MP MP Addr Mode 98 Addr a 1 MP 98 Adr 1 MP only bus transmitters 48 Adr 2 MP bus transmitters analog transmitters 4...

Page 27: ...sec Time for calculating the average value 4 8 7 System Time System Date Input and correction of time and date Selection of time and date format Symbol Description Default Status Function EU Time for...

Page 28: ...arted at the Gas Controller after switching on of the power supply While this time is running out the Gas Controller does not activate alarms The power on status occurs on the first line of the starti...

Page 29: ...A higher error rate mostly comes from incorrect laying of the field bus line 4 8 15 Analog Output The Gas Controller Module as well as the PE 05 Modules 1 to 5 have two analog outputs AO with 4 to 20...

Page 30: ...d in this table Number Description Default Status Function 0 30 IN Relay 0 0 Function off X Relay X should be multiplied information source 0 30 OUT Relay 0 0 Function off X Relay X should switch toge...

Page 31: ...ation techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 It is also essential to follow stric...

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