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10. AVOID CONTINUOUS PULLS FROM EXTREME ANGLES as this will cause

the metal or synthetic rope to pile up on one end of the drum. This can

jam the metal or synthetic rope of the winch.

Right 

Wrong 

11. Always operate winch with an unobstructed view of the winching operation.

12. Equipment such as straps, hooks, pulley blocks, etc. should be sized to the

winching task and should be periodically inspected for damage that could

reduce their strength.

13. Never release freespool clutch when there is a load on the winch.
14. NEVER work on or around the winch drum when winch is under load.
15. Always DISCONNECT winch power leads to battery before working in or

around the winch drum so that the winch can not be turned on accidentally.

16. DON'T use the winch to hold loads in place. Use other

means of securing loads such as tie down straps.

17. Only use factory approved switches, remote controls and accessories.
18. DO NOT machine or weld any parts of the winch. Such alterations may

weaken the structural integrity of the winch.
19. DO NOT connect winch to either 11 0V AC house current or 220V .

20. Use CAUTION when pulling or lowering a load up. Keep people, pets, and

property clear of the path of the load.

vcaution 

INSTALLATION 

When mounting, check all vehicle and winch parts for 

free operation. Be sure that the winch mounting 

location does not significantly reduce ground clearance. 

(3) 

Step (1) 

Mount the winch to a firm base. Be sure that your structural support is 

strong enough to support the rated pulling forces of the winch. 

(Attach Fairlead to the mounting plate with two bolts.) 

Step (2) 

While mounting attitude is at your discretion, always remember that your 

winch is to be operated with the synthetic rope in an underwound 

orientation on the wire rope drum. Your winch is designed to ROPE IN and 

ROPE OUT in one direction. DO NOT attempt to reverse the operation.  

Step (3) 

Disconnect the battery leads of the vehicle. 

vwarning 

Batteries contain gasses which are flammable and 

explosive. Wear eye protection during installation and 

remove all metal jewelry. Do not lean over battery 

while making connections. 

Step (4) 

Refer to the figure shown below for wiring diagram. 

(4)

Motor + (Red) 

Motor - (White) 

Summary of Contents for 2010AOR

Page 1: ...OU INSTALL AND USE WINCH ATV WINCH 2010AOR 2000 lb winch w synthetic rope aluminum fairlead 3510AOR 3500 lbs winch w synthetic rope aluminum fairlead 4511AOR 4500 lbs winch w synthetic rope aluminum fairlead 4501AOR 4500 lbs winch with metal cable roller fairlead ...

Page 2: ...synthetic rope and create unsafe operating conditions FOR LOADS OVER 1 2 RATED CAPACITY WE RECOMMEND THE USE OF THE OPTIONAL PULLEY BLOCK TO DOUBLE LINE THE METAL OR SYNTHETIC ROPE Figure 2 This reduces the load on the winch and the strain on the metal or synthetic rope by approximately 50 1 DOUBLE LINE Single Line Double Line 2 After reading and understanding this manual learn to use your winch A...

Page 3: ...ructural integrity of the winch 19 DO NOT connect winch to either 110V AC house current or 220V 20 Use CAUTIONwhen pulling or lowering a load up Keep people pets and property clear of the path of the load vcaution INSTALLATION When mounting check all vehicle and winch parts for free operation Be sure that the winch mounting location does not significantly reduce ground clearance 3 Step 1 Mount the...

Page 4: ...e maximum rated pull of the winch the external circuit breaker will automatically shut down the winch To reset the circuit breaker release the switch button Note The winch will not be able to restart normally until the motor cools off 6 CAUTIONi on WARNINGi on OPERATION OF WIRELESS REMOTE Before you begin you should familiarize yourself with our Wireless Remote Control and each of its functions No...

Page 5: ... to operate after several attempts or if there is any fault operation while winching Check the following Symptom Possible Cause Remedy Check battery cable No power Weak battery or insufficientpower Recharge or replace battery Winch will not Damage to circuit breaker Loose connection ofwiring Replace circuit breaker Check all wiring operate Damaged or stuck solenoid Replace solenoid Check winch ope...

Page 6: ...obtain a mechanical advantage The use ofa pulley block will almost double pulling line capacity PUU Y BLOCK 00 Anchor Point Figure 19 9 WINCH VEHICLE RIGGING 5 Figure 20 illustrates the use of a pulley block to change the direction of the pull Mechanical advantage can be obtained by attaching a pulley block to the nylon sling with a shackle and running the metal or synthetic rope to the anchor poi...

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