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P/N 1011195 Rev. E 08/17

HI-LIMIT RESET BUTTON

A hi-limit thermostat will turn off electrical 
power to the heater and control circuits if the 
unit overheats. To reset the thermostat, allow 
sufficient time (about 45 minutes) for the unit 
to cool down, remove the cap and press the 
red reset button located on the rear of the 
unit (Figure 4).

If the unit requires continuous resetting,  
contact your Authorized Service Agency.

DIAGNOSTIC LEDS

This control board has 4 diagnostic LEDs 
described below.

Green (Program)

: When lit, indicates the unit 

is in PROGRAM mode.

Yellow (Audio)

: When lit, indicates 10-15 

VDC is being supplied to the audio signal. The 
audio signal will sound and the LED will be lit 
for approximately 3 seconds.

Red (Heat)

: When lit, indicates the unit is 

calling for heat by supplying 10-15 VDC to the 
solid state relay. When off, indicates the gen-
erator surface is up to temperature.

Green (H2O)

: When lit, indicates that 24 

VAC is being supplied to operate the solenoid 
valve used in DFW-250 units or to the water 
pump used in the DFW-150 units.

NOTE: This LED is only lit for approxi-
mately 1 second. 

FAULT CODES

When the programming parameters for 
Minutes, Seconds, SHO, or H2O have been 
inadvertently changed to a setting above or 
below their limits, the unit displays the “ERR” 
fault code. If this fault code appears, you 
must clear these settings using the following 
procedure.

For units with Mfg. No. 9100165 or 
9100169:

1.  Turn the power off.
2.  Press and hold the 

SINGLE SHOT

 and 

PROGRAM 

buttons simultaneously.

3.  Turn the unit on while holding the 

buttons. Release the buttons when the 
unit stops beeping.

NOTE: Repeat steps 1 through 3 if the 
unit still displays the “ERR” fault code.

4.  The display will now register 2:45.

For units with Mfg. No. 9100162:

1.  Turn the power off.
2.  Press and hold the 

UP Arrow

 and 

DOWN Arrow 

buttons

 

simultane-

ously.

3.  Turn the unit on while holding the 

buttons. Release the buttons when the 
unit stops beeping.

NOTE: Repeat steps 1 through 3 if the 
unit still displays the “ERR” fault code.

4.  The display will now register 2:45.

NOTE: The SHO and H2O settings should 
be adjusted to the recommended settings 
shown in the Programming section of this 
manual.

DAILY MAINTENANCE

NOTE: Frequency of cleaning is deter-
mined by water conditions, usage and 
water filter systems.

1.  Turn the power off, unplug the power 

cord, and allow the unit to cool down 
before proceeding.

2.  Check the water pressure regulator 

gauge (DFW-250 only) and verify 
that it reads 20–25 psi (1.4–1.7 kg/
cm2 or 138–172 kPa). If not, adjust 
the water pressure as described 
in the Installation section of this 
manual. Check the rear water Quick 
Disconnect Fitting and Hose Clamp 
for leakage. Tighten clamps or replace 
parts if needed.

3.  Remove the False Bottom, Pan, and 

Pan Diffuser (Figure 5).

4.  Wash these items in hot, soapy water 

and then rinse and wipe dry.

5.  Wipe down the Top Cover and the 

entire exterior of the unit (Figure 5) 
with a clean, hot, damp cloth (not 
dripping wet) and wipe dry.

6.  Re-install Pan Diffuser, Pan, and False 

Bottom.

7.  Remove water from the water tank 

using a cup.

NOTE: Allow top cover to remain open 
overnight. We recommend emptying the 
unit of water overnight. Do not leave unit 
filled with water overnight.

Figure 4. Hi-Limit Reset Button

Reset Button

Cap

CAUTION

Do not use a sanitizing solution or abrasive 
materials. The use of these may cause dam-
age to the stainless steel finish. 

CAUTION

If a chemical cleaner is used, be sure it is 
safe to use on cast aluminum. Observe all 
precautions and warnings on product label.

WARNING

Turn the power off, unplug the power cord, and 
all the unit to cool down before performing 
any service or maintenance.

WARNING

Be sure to follow all the precautions, proce-
dures, and safety steps listed in the Important 
Safety Information section of this manual.

NOTE: Failure to properly clean and dry 
the above mentioned items may result 
in the accumulation of water/moisture 
overnight. This may lead to permanent 
damage to the equipment’s finish and its 
accessories. This damage is not covered by 
warranty.

Summary of Contents for DFW-150

Page 1: ...P N 1011195 Rev E 08 17 DFW 150 250 owner s manual Deluxe Food Warmer Manufacturing Number 9100162 9100165 9100169 www antunes com ...

Page 2: ...een tested at the factory to ensure dependable trouble free operation WARRANTY INFORMATION Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the car rier immediately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the respon sibility of the purchaser and are not covered under warranty The ...

Page 3: ...person in order to avoid a hazard Do not modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do not use an extension cord with this appliance Electrical ground is required on this appliance Check with a qualified electrician if you are unsure if the appliance is properly grounded If a chemical cleaner is used be sure it is safe ...

Page 4: ... No Agency Approvals DFW 250 9100162 DFW 150 9100165 9100169 A S D L I S T E CM O I N NIT A T C T I S L US E D D L I S T E C US INTERTEK A B C Model Mfg No Width A Depth B Height C DFW 250 9100162 16 1 2 419 mm 17 1 8 435 mm 9 229 mm DFW 150 9100165 9100169 16 1 2 419 mm 17 1 8 435 mm 9 229 mm SHIPPING WEIGHT DFW 150 Models 40 lbs 18 2 kg DFW 250 Models 40 lbs 18 2 kg CAPACITIES DFW Series 2 7 8 7...

Page 5: ...lines Make sure to provide at least 3 inches of space on all aides of the unit Make sure the power switch is off and the unit is at room temperature before plugging in the power cord Do not block or cover any openings on the unit Do not immerse the power cord or plug in water Keep the power cord away from heated surfaces Do not allow the power cord to hang over edge of table or counter Figure 1 Co...

Page 6: ...lator P N 7000235 3 Turn the water valve on 4 Over a bucket press and hold the white plastic tip on the Quick Disconnect Insert Figure 2 until a good steady water flow is noted this will purge all air out of the line 5 Release the plastic tip and check the pressure on the Water Pressure Regulator It should read 20 psi a If it reads less increase the water pressure by pulling the black knob up and ...

Page 7: ... the best settings for your cooking needs 1 Turn the unit on The unit displays IDLE 2 Press and release the Program button to change the control from OPERATION to PROGRAM mode 3 The display shows 1 or 2 Press the desired cycle button to select the chan nel to be programmed 4 To change the Total Cycle Time CYC in minutes press or to change the time 5 Press and release the Program button again and p...

Page 8: ... unit stops beeping NOTE Repeat steps 1 through 3 if the unit still displays the ERR fault code 4 The display will now register 2 45 NOTE The SHO and H2O settings should be adjusted to the recommended settings shown in the Programming section of this manual DAILY MAINTENANCE NOTE Frequency of cleaning is deter mined by water conditions usage and water filter systems 1 Turn the power off unplug the...

Page 9: ...solution from the genera tor surface and then rinse the surface with clean water To ensure proper steaming characteristics some calcium mineral deposits must be pres ent on the generator surface If during clean ing the surface does become free of calcium mineral deposits add plain tap water to the surface and allow it to boil off If necessary repeat this process to formulate a thin coating of calc...

Page 10: ...WATER STRAINER DFW 250 ONLY The water strainer protects your equipment from any foreign debris in the water line that could damage the unit s solenoid causing the unit to leak flood To ensure proper and con sistent steaming results check the water pres sure regulator and strainer cup regularly If the pressure on the gauge has dropped check the strainer cup and clean out the accumulated debris as f...

Page 11: ...e Relay is inoperable Thermocouple is inoperable Control Board is inoperable Steam Generator is inoperable Loose burnt or broken wires in circuit The unit s main electrical panel circuit breaker trips Damaged receptacle plug or cord a loose connec tion or an internal component failure Turn the unit off allow it to cool to room tempera ture and then restart the unit Contact your main tenance person...

Page 12: ...t the Top Cover according to the Maintenance section of this manual Generator Diffuser is missing Install Generator Diffuser or replace if missing Generator Surface temperature is too low Verify that the Generator Surface temperature is 405 F 445 F 207 C 229 C Excessive condensation in food compartment Programming and or SHO and H2O values were adjusted improperly Reprogram the SHO and H2O values ...

Page 13: ...cation 4 2170113 Regulator Pressure 1 5 7000306 Gauge Water Pressure 1 6 2190129 Nipple 1 4 NPT x 1 1 4 NPT 7 211P104 Clamp Worm 2 not shown 1 7000333 Water Line 1 Strainer Kit 2 2040130 Male Adapter 2 Barbed 1 4 3 7000334 Replacement Screen 1 and O ring Kit 4 211P104 Clamp Worm 2 not shown Item Part No Description Qty Item Part No Description Qty Item Part No Description Qty MADE IN USA IMI R91G ...

Page 14: ...14 P N 1011195 Rev E 08 17 REPLACEMENT PARTS continued 20 18 19 6 5 25 55 29 27 28 26 7 17 63 61 17 9 15 15 14 12 64 1 30 16 14 ...

Page 15: ...ontained Water Tank See Inset A See Inset B Inset B Direct Water Hook Up 4 Inset A Mfg 9100162 only Mfg 9100162 only 35 36 63 50 64 61 70 54 39 70 60 38 49 40 66 8 34 36 53 52 36 36 67 67 70 70 43 43 32 3 3 2 41 45 70 69 68 59 11 11 53 11 59 69 68 41 36 45 70 7 22 23 24 21 37 11 52 73 ...

Page 16: ...bel Front Panel 1 Mfg No 9100169 35 4010243 Cycle Switch 1 36 7000882 Rocker Switch power Sealed 1 37 4040145 Solenoid 24 VAC 1 38 7001284 Control Board Kit 1 39 7000319 Transformer 1 40 4050231 Relay Solid State 1 41 7000135 Hi Limit Thermostat 1 42 7000136 Terminal Block Kit 1 43 0506441 Bracket Pump 2 Mounting 44 7000850 Water Pump Kit 24VAC 1 Incl No 32 33 45 7000142 Outlet Tube Kit Incl Nos 4...

Page 17: ...17 P N 1011195 Rev E 08 17 WIRING DIAGRAM For DFW 150 Mfg No 9100169 ...

Page 18: ...1 T2 T4 ORG BRN BRN GND PUMP ONLY YEL RED T7 T3 2 1 3 4 DIODE ASSY PUMP ONLY RED 6 2 1 TRANSFORMER 4 5 8 10 18 GA AWM 105 C BLK BRN WHT BLU GRN GRN YEL UNLESS OTHERWISE SPECIFIED NOTE ALL WIRES TO BE 14 GA AWM 105 C HEATER THERMOSTAT HI LIMIT CONTROL THERMOCOUPLE 22 GA AWM 105 C S S RELAY BOARD WIRE LABELS 1 2 3 4 4 5 14 13 5 6 7 12 8 11 9 10 For DFW 150 Mfg No 9100165 and DFW 250 Mfg No 9100162 ...

Page 19: ...19 P N 1011195 Rev E 08 17 NOTES ...

Page 20: ... cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest authorized service agency 2 Antunes reserves the right to make changes in design...

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