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Antunes, AJ Roundup 9100101, Owner'S Manual

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Antunes, AJ Roundup 9100101 Owner'S Manual Download Page 24

DELUXE FOOD WARMER

24

P/N 1010678 Rev. F 09/04

DELUXE FOOD WARMER

25

P/N 1010678 Rev. F 09/04

TROUBLESHOOTING (continued)

Problem

Possible Cause

Corrective Action

Excessive 

Condensation in 

Food Compartment.

Water pressure is too high (DFW/

DFWT/DFWF-200/250).

Verify that the Water Pressure Regulator is set to 20 

- 25 PSI.  Adjust accordingly.

Programming and or 

SHO 

and 

H2O 

values were adjusted improperly 

(

Timer Models only

).

Reprogram the SHO and H2O values as described 

in the Programming section of this manual.

Excessive Steam 

escapes from front 

or sides of Steamer.

Worn or damaged Top Cover Gasket. Replace Top Cover Gasket.
Top Cover out of adjustment.

Adjust Top Cover according to the Maintenance sec-

tion of this manual.

Steam Generator’s 

surface becomes 

flooded (fills with 

excess water).

Insufficient pre-heat time.

Remove excess water from the Generator surface 

and allow the unit 30 minutes of pre-heat time.

The Green Momementary Switch is 

pressed for longer than 1 second.

Follow the “one in twenty” rule.  Refer to the 

Operation section of this manual.

Water Pressure Regulator is not 

installed (DFW/DFWT/DFWF-200/

250).

Verify that a Water Pressure Regulator is installed 

and set to 20 - 25 PSI.  Adjust accordingly.

Water pressure is too high (DFW/

DFWT/DFWF-200/250). 

Verify that a Water Pressure Regulator is installed 

and set to 20 - 25 PSI.  Adjust accordingly.

Programming and/or 

SHO

 and 

H2O

 

values were adjusted or changed 

improperly (

Timer Models only

).

Reprogram the Control Board to the recommended 

settings.  Refer to the Programing section of this 

manual.

Solenoid Valve is leaking due to 

debris trapped inside the plunger 

(DFW/DFWT/DFWF-200/250). 

Attempt to flush the debris out of the valve by rap-

idly operating the unit on a number of “single shot” 

cycles and then letting it rest.  If the unit still leaks, 

disassemble the Solenoid Valve and clean out the 

plunger.  Reassemble the unit and test again.  If 

a leak is still present, replace the Solenoid Valve.  

Contact your maintenance person or Authorized 

Service Agency.

The Water Pump and/or its Check 

Valves are clogged or damaged.

Verify that the filter is present in the water tank. 

Disassemble and clean pump.  Replace Check 

valves if damaged. 

Improper Daily/Monthly cleaning.

Follow the Daily/Monthly cleaning procedures care-

fully.

The Generator surface temperature 

is too low.

Verify that the Generator surface temperature is 

between 380° - 420° F (193 - 215° C).

Insufficient or excessive calcium/

mineral deposits on the Generator 

surface.

Verify that a thin layer of calcium/mineral deposits 

is present on the Generator surface.  Refer to the 

Maintenance section of this manual.

There is no pre-strainer or filter on 

the water line (DFW/DFWT/DFWF-

200/250).

The unit was supplied with a strainer.  If missing, 

install strainer.

Solenoid Valve is installed incorrectly 

(DFW/DFWT/DFWF-200/250).

If the Solenoid Valve was replaced, verify that the :

”IN” and “OUT” labels on the valve correspond to 

the water flow.

Summary of Contents for Roundup 9100101

Page 1: ...NUMBERS 9100101 9100102 9100103 9100104 9100105 9100106 9100107 9100111 9100112 9100113 9100114 9100115 9100116 9100118 9100121 9100122 9100123 9100124 9100125 9100126 9100128 9100131 9100132 9100133 9100134 9100135 9100136 9100146 9100147 9100156 A S D L I S T E O I N NIT A T T I S L E D ...

Page 2: ...haser and are not covered under warranty The warranty does not extend to Damages caused in shipment or damage as result of improper use Installation of electrical service Normal maintenance as outlined in this manual Malfunction resulting from improper maintenance Damage caused by abuse or careless handling Damage from moisture into electrical components Damage from tampering with removal of or ch...

Page 3: ...f the unit Purchased From Date of Purchase Model No Serial No Mfg No Refer to the service agency directory and fill in the information below Authorized Service Agency Name Phone No Address Use only genuine Roundup replacement parts in this unit Use of replacement parts other than those sup plied by the manufacturer will void the warranty Your Authorized Service Agency has been factory trained and ...

Page 4: ... equipment only for its intend ed use as described in this manual Do not use corrosive chemicals in this equipment Do not operate this equipment if it has a dam aged cord or plug if it is not working properly or if it has been damaged or dropped This equipment should be serviced by qualified personnel only Contact the nearest Roundup authorized service facility for adjustment or repair Do not bloc...

Page 5: ...se a sanitizing solution or abrasive materials The use of these may cause dam age to the stainless steel finish To ensure proper steaming characteristics some calcium mineral deposits must be pres ent on the generator surface If during clean ing the surface does become free of calcium mineral deposits add plain tap water to the surface and allow it to boil off This may have to be repeated several ...

Page 6: ...ord Indicates that the plug comes with a Harmonized Cord DFW SERIES DFWT SERIES DFWF SERIES Canadian unit Model Designation TYPE OF POWER CORD H HARMONIZED C COMMERCIAL TYPE OF PLUG C CEE 7 7 Schuko F NEMA 5 15P T NEMA 5 20P V NEMA 6 20P I International Pin Sleeve DFWT 250XX 00 Manual non timer 50 Timer except DFWF 250 units with Mfg No 9100147 1 Self Contained Water Tank 2 Direct Water Hook Up T ...

Page 7: ...g Capacities DFW Series 2 7 8 7 3 cm Deep Half size steam table pan DFWT Series 2 7 8 7 3 cm Deep 2 3 size steam table pan DFWF Series 4 10 2 cm Deep Full size steam table pan Model Dim A Dim B Dim C DFW 100 200 8 1 4 209 mm 16 1 2 419 mm 17 1 4 438 mm DFW 150 250 8 1 4 209 mm 16 1 2 419 mm 17 1 4 438 mm DFWT 100 200 8 1 4 209 mm 20 508 mm 17 1 4 438 mm DFWT 150 250 8 1 4 209 mm 20 508 mm 17 1 4 4...

Page 8: ... install Pan Diffuser Pan and Trivet Equipment Setup GENERAL When placing the unit into service pay attention to the following guidelines Make sure power to the unit is off and the unit is at room temperature Do not block or cover any openings on the unit Do not immerse cord or plug in water Keep cord away from heated surfaces Do not allow cord to hang over edge of table or counter INSTALLATION Fi...

Page 9: ... Turn off the water valve not supplied that sup plies water to the unit Figure 4 2 Connect the 1 4 6 5 mm I D Flexible Tubing to the outlet side of the Water Pressure Regulator and secure using the worm clamp as shown in Figure 4 NOTE A Water Pressure Regulator must first be installed as shown in Figure 4 Failure to do so will result in poor steaming and possible flooding For a single steamer use ...

Page 10: ...DELUXE FOOD WARMER 10 P N 1010678 Rev F 09 04 INSTALLATION continued Figure 4 Connecting Water Supply to DFW DFWT DFWF 200 250 ...

Page 11: ... 15 00 15 minutes Range 3 sec to 99 mins 59 secs Shot Interval Time SHO 00 20 20 seconds Range 3 secs to 5 mins 59 secs 20 seconds is recommended Water Volume H2O DFW DFWT DFWF 250 0_50 DFW DFWT 150 0_80 Range 0 10 seconds to 2 50 The above settings convert approximately 3 4 oz 25 milliliters of water into to steam every 20 seconds for 15 minutes To change any of these settings see the appropriate...

Page 12: ... Cycle Time in minutes use the UP or DOWN arrow buttons to change the time Item B Figure 7 4 Press and release the Program button again and use the UP or DOWN arrow buttons to change the Total Cycle Time in seconds Item C Figure 7 5 To change the SHO factory settings make sure the control is in PROGRAM model then press and hold the two arrow buttons simultaneously for 1 2 seconds and then release ...

Page 13: ...RAM mode NOTE The Start Stop or Operate button may be pressed at any time during programming to store the changes and exit the PROGRAM mode NOTE If no change is made within 5 seconds at any time during the programming process all changes made up to that point are stored in memo ry and the control reverts to the OPERATION mode READY UP DOWN PROGRAM START STOP POWER 1500 Figure 7 Control Programming...

Page 14: ...el Hi Limit Reset Button A hi limit thermostat will turn off electrical power to the heater if the unit overheats To reset this thermostat allow sufficient time about 45 minutes for the unit to cool down remove the cap located on the rear of the unit Figure 8 and then fully depress the reset button If the unit requires continuous resetting contact your Roundup authorized service agency Fig 8 Figur...

Page 15: ...follow all of the precautions proce dures and safety steps listed in the Important Safety Information section of this manual NOTE Frequency of cleaning is determined by water conditions usage and water filter systems Daily Maintenance 1 Turn the Rocker Switch power On Off to OFF unplug the power cord and allow the unit to cool down before proceeding 2 Check the Water Pressure Regulator gauge DFW D...

Page 16: ...e Generator surface Seasoning mixture consists of 3 4 ounces 25 ml 25 cc baking soda 3 4 ounces 25 ml 25 cc lime mixed with 1 quart 950 ml 950 cc of water Stir mixture and pour 1 4 deep onto the hot Generator surface After mixture is converted to steam the remaining loose powder can be removed 3 Plug the power cord into the appropriate outlet 4 Turn the Rocker Switch power On Off to ON Allow the u...

Page 17: ... the Strainer Cup and top back together 4 Purge the air out of the Strainer and tubing by disconnecting the male quick disconnect insert from the equipment and over a bucket push the white plastic tip in until there is good water flow MAINTENANCE continued Figure 12 Inlet Hose Assembly Male Quick Disconnect Insert Strainer Cup Tubing Mesh Screen O ring Figure 11 Water Tank Filter Water Tank Filter...

Page 18: ...f the Top Cover However excessive steam may indicate the Top Cover Gasket is worn and or the cover is out of adjustment or damaged 1 With the Top Cover closed loosen the four 4 rear hinge bracket screws Figure 12 one turn only 2 Push down on the top cover heavily Figure 12 This ensures the gasket is seated squarely around the generator While maintaining the downward pressure re tighten the screws ...

Page 19: ... well as the interval time in seconds SHO when each shot of water occurs and also the water volume H2O used per each shot of water This Control Board also incor porates four diagnostic LEDs See the Operation sec tion of this manual An audio signal will sound for three seconds at the end of a Timed Cycle If the heating circuit continues to call for heat and the Generator overheats a manual reset ta...

Page 20: ...uns 4 2 oz ea shot of steam wait 20 30 seconds Tamale 7 3 oz ea 5 Tamale 7 Frozen 3 oz ea 10 Tortilla Corn shot of steam wait 20 30 seconds Tortilla Flour shot of steam wait 20 30 seconds MEAT Bratwurst 6 4 oz ea 10 Frankfurters 10 1 6 oz ea 3 Frankfurters 8 2 oz ea 4 Frankfurters 6 2 7 oz ea 5 Ham Steak 4 Cooked Frozen 4 oz ea 4 5 Hamburgers 4 Cooked Frozen 4 oz ea 7 Hamburgers 4 Raw Frozen 4 oz ...

Page 21: ...li Spears Frozen 2 lb 17 18 Brussel Sprouts Frozen 1 3 4 lb 13 14 Cabbage 6 3 in Wedge oz ea 15 Carrots Sliced 1 lb 12 Carrots Whole Baby Frozen 2 lb 15 20 Cauliflower Whole 1 lb 13 20 Cauliflower Florettes Frozen 2 lb 14 18 Corn Whole Kernel Frozen 1 1 4 lb 4 Green Beans Whole 1 lb 15 17 Green Beans Whole Frozen 1 1 2 lb 13 14 Green Beans Cut Frozen 1 1 4 lb 10 Greens Chopped Frozen 1 lb 40 45 Li...

Page 22: ... Service Agency for service Transformer is inoperable Loose burnt or broken wires in circuit Unit does not heat up Rocker Switch is ON and indicator light is on Hi Limit Thermostat is tripped or inoper able Reset the Hi Limit Thermostat according to the Operations sec tion of this manual If the Hi Limit Thermostat requires continuous resetting contact your Authorized Service Agency for service Tra...

Page 23: ...re is low contact your maintenance person or plumber Improper water pressure to unit DFW DFWT DFWF 200 250 Verify that a Water Pressure Regulator is installed and set to 20 25 psi Unit is not being cleaned properly daily monthly Clean the unit daily and monthly as described in the Maintenance section of this manual Programming and or SHO H2O values were adjusted changed improperly Timer Models onl...

Page 24: ...ues were adjusted or changed improperly Timer Models only Reprogram the Control Board to the recommended settings Refer to the Programing section of this manual Solenoid Valve is leaking due to debris trapped inside the plunger DFW DFWT DFWF 200 250 Attempt to flush the debris out of the valve by rap idly operating the unit on a number of single shot cycles and then letting it rest If the unit sti...

Page 25: ...own 2 Item Part Description Qty No 1 7000333 Water Line Strainer Kit 1 2 2040130 Male Adapter Barbed 1 4 2 3 7000334 Replacement Screen and O ring kit 1 4 2110104 Clamp Worm not shown 2 NOTE Item 1 is made up of items 2 4 5 3 2 Item Part Description Qty No 1 2080105 Elbow Quick Disconnect 1 4 2 2 2030126 Tubing 1 4 I D PVC BRD 24 Long 1 3 2030125 Tubing 1 4 I D PVC BRD 12 Long 1 4 2040150 Elbow Ma...

Page 26: ...DELUXE FOOD WARMER 26 P N 1010678 Rev F 09 04 REPLACEMENT PARTS continued DFW DFWT 100 150 200 250 Only ...

Page 27: ...DELUXE FOOD WARMER 27 P N 1010678 Rev F 09 04 REPLACEMENT PARTS continued DFW DFWT 100 150 Series ONLY ...

Page 28: ...DELUXE FOOD WARMER 28 P N 1010678 Rev F 09 04 REPLACEMENT PARTS continued DFW DFWT 200 250 Series Only ...

Page 29: ...6 0021055 Main Housing DFW Series 1 0021072 Main Housing DFWT Series 1 0021092 Main Housing DFWT Mfg 9100128 1 17 0503174 Retainer Generator 2 18 0503177 Diffuser Pan DFW Series 1 0503182 Diffuser Pan DFWT Series 1 19 2130102 Perforated Pan DFW Series 1 2130103 Perforated Pan DFWT Series 1 20 0800106 Trivet DFW Series 1 0800109 Trivet DFWT Series 1 21 7000133 Handle Kit Incl Nos 22 66 1 22 0020964...

Page 30: ... 1 2 1 59 308P104 Screw 8 32 x 3 8 SS 1 60 211P127 Retaining Ring 1 61 325P109 Screw Hex 1 62 325P154 Lockwasher 1 63 325P104 Washer Flat 1 64 308P103 Screw 8 32 x 1 4 SS 1 65 308P164 Screw 8 32 x 1 SS 1 66 308P132 Screw 8 32 x 3 4 Flat SS 1 67 211P103 Hose Clamp 1 2 Dia 1 68 306P123 Screw 6 32 x 7 8 SS 1 69 308P124 Screw 8 32 x 1 2 1 Way SS 1 70 308P143 Nut Hex 8 32 KEPS 1 71 308P108 Screw 8 32 x...

Page 31: ...DELUXE FOOD WARMER 31 P N 1010678 Rev F 09 04 REPLACEMENT PARTS continued DFWF 250 Only ...

Page 32: ...Outlet Tube 1 Item Part Description Qty No Item Part Description Qty No DFWF 250 Only 32 2040103 Male Connector 1 4 Tube 1 33 4040145 Solenoid 24 VAC 1 34 7000138 Quick Disconnect Body Plate Kit 1 35 1001036 Front Panel Label Timer Models Only 1 35a 1000976 Front Panel Label Non timer Models 1 and Mfg No 9100147 36 4010166 Operate Switch 1 37 4010137 Power Switch 1 38 7000317 Control Board Timer M...

Page 33: ...DELUXE FOOD WARMER 33 P N 1010678 Rev F 09 04 WIRING DIAGRAM DFW DFWT DFWF 150 250 Only Timer Models Only Except DFWF 250 units with Mfg No 9100147 ...

Page 34: ...DELUXE FOOD WARMER 34 P N 1010678 Rev F 09 04 WIRING DIAGRAM continued DFW DFWT 100 200 and DFWF 250 Models with Mfg No 9100147 Only Timer Models Only ...

Page 35: ...DELUXE FOOD WARMER 35 P N 1010678 Rev F 09 04 NOTES ...

Page 36: ...O rings light bulbs nor does it cover water contaminant problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not pay travel mileage or any other charges for an Authorized Service Agency to reach the equipment location 2 Roundup reserves the right to make c...

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