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TROUBLESHOOTING 

The information provided is intended to provide guidance how to deal with malfunctions which may occur 

during use. 
Some of these procedures may be carried out by skilled staff, while others have to be performed at specialised 

service centres since they require the use of specific equipment as well as detailed knowledge of repair opera­

tions. 

Problem 

The pump does not 

prime properly. 

The pump does not require the 

required pressure. 

Pressure gauge needle 

wobbles, 

pressure pulsating. 

Uneven flow of liquid to nozzles. 

Increase in noise and simultaneous 

drop in oil level (pump cavitation). 

Cause 

Intake circuit not airtight. 

Control unit  switching lever on 

"Pressure" setting. 
Seat and plate of intake and deliv-

ery valves worn. 

Nozzles worn or too large in 

diameter. 

Restriction in intake circuit. 

Intake filter fouled. 

Intake circuit not 

airtight. 

Residual air left inside 

pump. 

Valve plate stuck 

to its seat. 

Pressure accumulator deflated 

Pressure accumulator deflated 

Restriction in intake circuit. 

Intake filter fouled. 

Pump drawing in liquid from too 

low a level. 

Remedy 

Tighten, repair or replace hoses 

and fittings as necessary. 

Move control switching lever to 

"By-pass" setting. 

Replace the worn valves.(1) 

Replace the worn nozzles. 

Use nozzles of suitable diameter. 

Remove the restriction from the 

circuit. 

Clean the filter cartridge. 
Clean or replace the intake and 

delivery valves. (1) 

Discharge the air by opening a ball 

valve/central unit connected to 

the delivery side with the pump in 

operation. 

Tighten, repair or replace hoses 

and fittings as necessary. 

Inflate accumulator to the correct 

pressure. 

Inflate accumulator to the correct 

pressure. 

Remove the restriction from the 

circuit. 

Clean the filter cartridge. 

See "Pump Intake Conditions" 

section. 

Summary of Contents for AR 60 LFP

Page 1: ...oiL modeL deScRiPTion AR64532D Oil AR64532D C Case 6 Oil diAPHRAgm KiTS 140 F Max Water Temp 1 1 2 Suction 1 Outlet 140 F Max Water Temp 1 1 2 Suction 1 2 Hose Barb Outlets 1 Bypass Hose Barb AR60LFP...

Page 2: ...4 Hollow Shaft and GS25S Viton Control Unit For models AR45 AR60 AR80 SP Models Only Fits SAE 2 bolt A Flange Motors with 1 Shaft utlet ose Barbs Bypass ose Bar e ote ount nlet ose Bar Pressure ust e...

Page 3: ...o not draw in liquids at temperatures above 50 C or below 5 C Do not use the pump in drinking water supply systems Do not use the pump on products for human consumption Do not use the pump on pharmace...

Page 4: ...diagram guideline The following is a simplified illustration of the typical installation layout and is purely a guideline Control Unit by pass Control Unit Delivery line filter Tank Agitation Pump In...

Page 5: ...see Technical Data free from restrictions and elbows and with a filter of suitable capacity see Installation For occasional duty such as filling water supply tanks the pump can be operated at a vacuum...

Page 6: ...issing ordamaged contact the dealer or manufacturer to agree the procedures to be followed The packaging material must be disposed of appropriately in accordance with the relevant statutory require me...

Page 7: ...g a vacuum gauge to the pump intake fitting The rated pressure of the outlet hose fittings and clamps must be no less than the maximum rated pressure ofthe pump Replacing the intake and outlet fitting...

Page 8: ...ibed in the Checking the oil level section Before putting the pump into operation check that the control unit is set for full bypass Starting and stopping the pump To start the pump proceed as describ...

Page 9: ...rtridge See Inspecting the filter Pump Checking the oil level See Checking the oil level Connection of pump to power Inspection Every working day source pulley belt coupling Pump Inspect mounting See...

Page 10: ...placed Inspecting the Inlet Filter Inspect the inlet filter cartridge If the cartridge is fouled wash it thoroughly to remove the dirt If the cartridge is torn or cracked it must be replaced Checking...

Page 11: ...he pump of products which are often corrosive and may damage its wetted parts over the long term If thepump is instorageduring the winter in locations with severe weather conditions it is very importa...

Page 12: ...Restriction in intake circuit Intake filter fouled Intakecircuit not airtight Residual air left inside pump Valve plate stuck to its seat Pressure accumulator deflated Pressure accumulator deflated R...

Page 13: ...t worn Oil pressure inside pump too high Restore correct oil level in tank One or more diaphragms ruptured Stop the pump at once Replace the diaphragms 1 Oil on pump body or base Pumpusing too much oi...

Page 14: ...0LFP SP AR80LFP SP IN 21 15 29 24 23 22 19 20 27 10 27 16 25 26 28 18 Warning Fit with molybdenum disulfide grease between plate and diaphragm 30 36 32 35 38 32 31 37 32 34 33 32 30 1 39 44 2 40 11 2...

Page 15: ...3 27 1040270 Ring Seeger i 15 6 28 1040070 Pin 3 29 3240120 Connecting rod 3 30 3240090 Base 2 31 3240010 Pump body 1 32 620342 Bolt TE M10x20 4 SST265 33 880530 Plug 3 8 G 1 T177 34 740290 O ring 14x...

Page 16: ...74 73 81 80 21 22 19 15 20 22 23 24 25 26 27 29 30 31 33 32 10 11 12 13 Warning Fit with molybdenum disulfide grease between plate and diaphragm 37 39 38 37 36 35 34 40 41 42 4 2 43 2 3 2 4 3 2 2 2 4...

Page 17: ...y Note 55 1880240 Pin 1 56 660171 O ring 31 42x2 62 1 57 394211 O ring 29 82x2 62 1 Viton 58 3240391 Piston 1 59 3240421 Plug 1 60 720031 O ring 22 22x2 62 1 Viton 61 3120460 Elbow 25 1 62 1140451 O r...

Page 18: ...sure gauge 1 0 725PSI 13 280080 Screw TCEI M8x60 2 14 380241 Washer 2 15 3240430 Body 1 16 3120460 Elbow 25 2 17 3120440 Ring nut 1 G 2 18 320406 Bracket 1 19 390270 Nut M8 2 T T90 20 3120690 Plug 1 2...

Page 19: ...2 Secure the hub by threading the retaining bolt Ref 6 through the retaining washer Ref 5 into the pump shaft 3 Install the pump gear Ref 7 with the pilot diameter of the gear inserted into the inner...

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