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How  to  connect  and  operate             

Disassembling  and  assembling                                                                             

When connecting joints to screw holes, apply medium strength adhesive to threads o  joints

or wind sealing tape around threads to prevent  luid  rom leaking. 

Pay attention that  luid does not include dirt and  oreign matter. 

Using  luid containing  oreign matter can cause leakage  rom seated section and unstable  luid output. 

Set primary side supply  luid pressure is higher than operating air pressure by over 0.05 MPa ( 0.5 bar / 7.3 PSI ). 
  I   primary  side  supply  luid  pressure  is  lower  than  operating  air  pressure,  luid  output  will  become  unstable. 

Connecting 

example 

Job-1

Securely  connect  luid  hose  to  luid  inlet  and 
outlet. 

Job-2

Connect  air  tube  and  joint  coming  rom  air 
regulator. 

1

I  using compulsion air during cleaning,  remove 
the  hexagon  socket  plug  and  connect  the  air 
tube. 
A ter  cleaning,  release  compulsion  air  pressure 
by use 3-way valve.

2

I  circulating  the  luid,  replace  the  plug  with the 
joint. 

How to operate

I   you  increase  air  pressure  at  air  regulator,  secondary 
side  luid pressure will increase. 
I   you  decrease  air  pressure  at  air  regulator,  secondary 
side  luid pressure will decrease. 
When  ully open the valve

compulsion air pressure should 

be higher than adjust air pressure.

Disassembling 

Whenever disassembling stem, seat and diaphragm, be sure to confirm that there is no wear or damage. 
If there is any wear or damage, replace with new one.

Assembling 

Fit seat to main body so that stem can be fitted on tapered side. 

Faulty assembly can cause leakage  rom seated section, resulting in insu icient per ormance. 

Pay attention to tightening torque when fitting bolt and nut.

Too much tightening can damage parts.

Disassembling

Job-1

Remove  the  hex  socket  bolts with  washer and  disassemble 

rom the head to the diaphragm cap respectively. 

Job-2

Remove the hex socket bolts with washer and disassemble the 
circulation base. 

Job-3

Remove  the  hexagon  nuts and  disassemble  rom  the 

diaphragm stopper to the stem except the seat respectively. 
I   damage  or  wear  be  con irmed,  remove  the  O-ring  and  the 

seat  rom bottom o  the body. 

Assembling

Job-4

Check  or damage and  oreign matter on each section.

Replace damaged parts. 

Job-5

I  removed them, attach the O-ring and the seat to bottom o  the 

body. 
Assemble  rom the stem to the diaphragm stopper and tighten 
the hexagon nuts. 

Job-6

Assemble  the  circulation  base  at  the  bottom  o   the  body
and  tighten  the  hex  socket  bolts  with  washer. 
Tighten  the  bolts  evenly  on  the  diagonal  lines  little  by 

little. 

Job-7

Assemble  rom the diaphragm cap to the head to the top o  the 

body and tighten the hex socket bolts with washer. 
Tighten  the  bolts  evenly  on  the  diagonal  lines  little  by 
little. 

Note) It explains with FCV-5-R1 as an example. 

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Summary of Contents for FCV-5-R1

Page 1: ...FCV 5 R8 1 8 2 No 18 19 N0 22 24 FCV 5 R1 R4 R8 1 4 4 4 2 1 1 1 3 1 1 1 4 1 1 1 5 1 1 1 6 1 1 1 7 2 2 2 8 1 1 1 9 1 1 1 10 1 1 1 11 1 1 1 12 1 1 1 13 1 1 1 14 1 1 1 15 1 1 1 16 2 1 1 1 17 1 1 1 18 1 R...

Page 2: ...2 3 MPa 1 2 1 1 1 4 MPa 1 2 1 3 2 2...

Page 3: ...2 R1 R1 2 2 2 O 2 3 O 4 5 O O 6 7 2 O 2 R1 R1 2 2 8 7 0 5MPa WA 100 082P f0 8 12sec NK 2 f4 f2 5 2m FCV FCV 5 R1 0 07MPa 70 ml min FCV 5 R4 0 10MPa 35 150 ml min FCV 5 R8 0 12MPa 20 100 ml min FCV 5 R...

Page 4: ...4 2 NO 6 NO 5 NO 10 NO 10 O O NO 4 11 NO 10 This warranty is valid only in Japan 223 8501 0120 917 144 PHS FAX 045 591 1137 URL http www anest iwata co jp...

Page 5: ...id IN G1 4 Fluid OUT G1 4 Air tube Rc1 8 580 1 3 Stainless steel Te lon FCV 5 R4 1 4 FCV 5 R8 1 8 Flow vs adj Air pressure Adj Air Pressure MPa FCV 5 R1 R4 R8 INSTRUCTION MANUAL This Anest iwata low c...

Page 6: ...ilated place to avoid serious injury caused by paints or solvents I not poor ventilation can cause organic solvent poisoning and catch ire 2 Be sure to reduce fluid pressure and air pressure down to 0...

Page 7: ...enever disassembling stem seat and diaphragm be sure to confirm that there is no wear or damage Ifthereisany wearordamage replacewithnewone Assembling Fit seat to main body so that stem can be fitted...

Page 8: ...Parts list Model FCV 5 R1 R4 R8 No Parts name Qty 1 Hex socket bolt with washer 4 4 4 2 Plug 1 1 1 3 Circulation base 1 1 1 4 ring 1 1 1 5 Stem 1 1 1 6 Seat 1 1 1 7 Joint 2 2 2 8 Body 1 1 1 9 Diaphra...

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