Anest Iwata ALS-653 Use And Maintenance Instruction Manual Download | Manualshive

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32

12-6. Cart set

No.

Part Name

Q’ty

6-1

cart

1

6-2

tire

2

6-3

tire bearing

4

6-4

snap ring

2

6-5

hex. bolt

4

6-6

hex. nut

4

6-7

washer

8

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Summary of Contents for ALS-653

Page 1: ...EN USE and MAINTENANCE INSTRUCTION MANUAL ALS 653 ALS 653 N 45 1 ALS 663 ALS 663 N 63 1 AIRLESS UNITS HIGH PRESSURE...

Page 2: ...d symbols mean as follows Marks of warnings and cautions WARNING Indicates a potentially hazardous situation which if not avoided may result in serious injury or loss of life CAUTION Indicates a poten...

Page 3: ...eck the product 4 3 Specifications 5 4 Names of each section 8 5 Beforeoperation 9 6 Preparation for operation 11 7 Paintingjob 12 8 Interruptionofjob 15 9 Cleaning 16 10 Dailyinspection and maintenan...

Page 4: ...stop pump open drain valve reduce fluid pressure down to 0 and apply safety lock When paint leaks from airless gun fluid hose and joint section never try to stop leakage by hand In such a case immedia...

Page 5: ...ollowing hoses They can explode during operation causing great danger cracked damaged bent crushed and distorted Others If you find something wrong immediately stop operation and study its reason Do n...

Page 6: ...Gas Max surface temperature temperature class T6 ENVIRONMENTAL LIMITS Environmental temperature between 20 and 40 If there is some damage or something is lost during transportation do not use th e pro...

Page 7: ...eoretical pressure ratio 45 1 63 1 Max operating air pressure MPa bar PSI 0 6 6 86 Max fluid output l min 12 5 11 0 Stroke length mm 120 Fluid output per cycle ml 250 220 Max Nos of cycle cycle min 50...

Page 8: ...0 20 0 0 2 4 6 8 10 12 14 40 8000 60 40 20 0 0 2 4 6 8 10 12 14 40 8000 35 7000 35 30 6000 30 25 5000 25 20 4000 20 15 3000 15 10 2000 10 7000 6000 5000 4000 3000 2000 5 0 0 2 4 6 8 10 12 14 Fluid out...

Page 9: ...the limits inside the feeding circuit If the calibration pressure is exceeded the valve opens by releasing the excess of air Three way valve In case of anomalies during operation turn the three way v...

Page 10: ...esandcontainerscontainingpainto r solvent UseAnestIwata sdesignatednylonhosewithbuilt ingroundwiretoconnect groundingbetweenpumpandspraygun Insufficientgroundingwillcause explosionorfireifexposedtoasp...

Page 11: ...eer clear of direct sunshine and install it in a well ventilated and horizontal site Install or keep pump free of rain or splashes Install pump free of paint mist Use clean air filtered through dryer...

Page 12: ...celerate wear on seated section and cause paint leakage When opening drain valve put attached disposal cup or waste container under the valve and receive paint When connecting drain valve to hose firm...

Page 13: ...valve Job Slowly turn handle of air regulator to high side and close drain valve when all cleaning liquid has come out and paint has come out Adjust viscosity in accordance with specifications of pai...

Page 14: ...disperal Please open the drain valve slowly CAUTION Apply safety lock of airless gun Fit nozzle tip optional Refer to instruction manual of airless spray gun about how to fit nozzle tip Nozzle tip an...

Page 15: ...to high side and adjust to proper fluid pressure to suit painting condition Keep air pressure of air regulator at less than 0 6 MPa J o b Point airless gun toward work and spray at a distance of If yo...

Page 16: ...n appears on coating surface No Problems Remedies Pressure fluctuation during pump changeover affects coating surface Use anti vibration hose NHN 610 nylon braided hose Fluid hose is short Remedy as s...

Page 17: ...le of air regulator to low side and set pressure at MPa J o b Slowly open drain valve and reduce pump pressure Pay attention that sudden opening of drain valve can eject paint drain valve J o b Pull t...

Page 18: ...not use for over one day fully clean fluid passages with cleaning liquid Circulate till clean liquid comes out Be sure to disassemble and clean intermediate filter set after job is finished 9 Cleanin...

Page 19: ...b Take out intake hose set rom paint container J o b Slowly turn handle of air regulator to high side and operate pump till paint does not come out from drain valve When exhausting remaining paint hol...

Page 20: ...er prepare on your side and pull trigger Close drain valve and exhaust paint in fluid hose to waste liquid container J o b Operate as it is circulate cleaning liquid take out intake hose set and drain...

Page 21: ...ation J o b Remove filter of intake hose set and remove foreign matter such as dust or paint from filter J o b Remove bowl of fluid intermediate filter and remove foreign matter such as paint or dust...

Page 22: ...when paint has lots of pigments or deposits easily Every 100 hours Clean paint passages with cleaning liquid Clean intake filter Every 300 hours Tighten packings of lower pump set Every 500 hours App...

Page 23: ...ed Put it in paint Remove intake hose set and push ball up by bar from connection Clean filter 5 Although plunger pump operates and fluid pressure rises paint does not come out Safety lock of airless...

Page 24: ...orn out Lower packing is worn out Intake joint is loosened Scratch or dust on ball and seat Seated surface of valve shaft or packing on exhaust side is worn out Clean filter Replace Tighten or replace...

Page 25: ...23 12 Parts list 12 1 Air Motor Set ALS 653 653N ALS 663 663N...

Page 26: ...washer 4 1 20 plug with hex hole 1 1 21 manifold 1 1 22 gasket 2 1 23 seal valve plate 2 1 24 valve plate 2 1 25 screw 8 1 26 valve 2 No Part Name Q ty 1 27 O ring 2 1 28 spring 2 1 29 valve housing...

Page 27: ...25 12 2 Lower pump set 12 2 1 ALS 653 663 Pay attention to the direction of packing Direction of lower packing Direction of upper packing...

Page 28: ...2 4 gland F 2 2 5 V packing teflon 4 2 6 V packing leather 6 2 7 connecting rod 3 2 8 gland M 2 2 9 hex nut 3 2 10 pump housing 1 2 11 gasket 1 2 12 sleeve 1 2 13 rod 1 No Part Name Q ty 2 14 bolt 1...

Page 29: ...27 12 2 2 ALS 653N 663N Pay attention to the direction of packing...

Page 30: ...4 gland F 2 2 5 V packing Teflon 5 2 6 connecting rod 3 2 7 gland M 2 2 8 pump housing 1 2 9 nipple 1 2 10 seal Teflon 2 2 11 sleeve 1 2 12 rod 1 No Part Name Q ty 2 13 ball 7 8 1 2 14 piston 1 2 15...

Page 31: ...29 12 3 Paint intermediate filter 12 4 Air Regulator set...

Page 32: ...nder 1 3 4 spring 1 3 5 strainer 1 3 6 support 1 3 7 packing 1 3 8 manifold 1 3 9 nipple 1 3 10 plug 1 3 11 male female union 1 3 12 nipple 1 3 13 ball valve 1 3 14 drain nipple 1 No Part Name Q ty 4...

Page 33: ...rts circled by mark are consumable parts No Part Name Q ty 5 1 intake filter 1 5 2 clip 1 5 3 cup 1 5 4 pipe 1 5 5 elbow 1 5 6 intake hose 1 No Part Name Q ty 5 1 intake filter 1 5 2 clip 1 5 3 plate...

Page 34: ...32 12 6 Cart set No Part Name Q ty 6 1 cart 1 6 2 tire 2 6 3 tire bearing 4 6 4 snap ring 2 6 5 hex bolt 4 6 6 hex nut 4 6 7 washer 8...

Page 35: ...t larger figures as viscosity of paint increases Reference Application Paint to be used Model NT Remarks Shipbuilding Chlorinated rubber 2507 4009 Commonly used Ship bottom Tar epoxy 3011 4013 Large l...

Page 36: ...br www anest iwata net br SOUTH AMERICA ANEST IWATA Australia Pty Ltd Sidney AUSTRALIA info anest iwata com au www anest iwata com au AUSTRALIA ANEST IWATA South Africa Pty Ltd Johannesburg REPUBLIC...

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