Anest Iwata AL-96 S5 Instruction Manual Download Page 5

PAINTING JOB

ATTENTION
As fluid pressure increases, paint output increases. But on the other hand, high pressure can be dangerous and precipitate 
corrosion of equipment and nozzle tip. Adjust pressure as low as possible, whilst still maintaining a satisfactory finish.

CLEANING AND MAINTENANCE

Fully clean after use in order to ensure longer lifetime of spray gun and good performance at next job.

WARNING
During cleaning, be sure to wear protective gear such as glasses, mask or gloves to avoid serious injury caused by paint or 
solvent which might enter your eyes or you might inhale.

Be sure to stop pump, reduce fluid pressure down to 0 bar and stop operating air before you fit or remove nozzle tip.
Paint or solvent can be very dangerous when it enters human body directly through eyes, mouth or skin.

CAUTION
Never use commercial or other parts instead of ANEST IWATA original spare parts.

IMPORTANT
Do not immerse spray gun in solvent in order to clean it. If done, it can damage piston packing, resulting in failure.

TO ENSURE LONGER LIFETIME OF SPRAY GUN AND GOOD PERFORMANCE AT THE NEXT JOB, FULLY CLEAN IT ACCOR-
DING TO THE  INSTRUCTIONS  BELOW:

1. Remove nozzle tip from airless spray gun and clean it.

2. Clean paint passage of airless spray gun with cleaning liquid, which is compatible with paint used.

INSTALLATION

1.

Fit airless automatic spray gun to stay (round bar or plate) and fix it in painting direction.

2.

Remove nozzle holder and fit nozzle tip. (Refer to item 4 on page 4 selection of nozzle tip according to paint to be used).

3.

Connect operating air hose to air nipple (

C

engraved side for operating air), and nylon (fluid) hose to fluid nipple (

P

engra-

ved side for fluid).

OPERATING CIRCUIT

IMPORTANT 

Use clean operating air after it is filtered through air dryer and air filter. Dirty piston or moisture in air can 
cause failure.

Use 3-port solenoid valve with effective area of more than 12.6mm

2

(equivalent to Ø 4mm Cv=0.7).

Small effective area can cause failure such as slow operation (slow start or stop) of airless automatic 
spray gun.

Use operating air hose with less than Ø 6 inner dia. and less than 10m length between 3-port solenoid 
valve and airless automatic gun.
Big or long air hose can cause failure such as slow operation (slow start or stop) of airless spray gun.

*Nozzle tip (optional)

5

4

SELECTION OF NOZZLE TIP ACCORDING TO KIND OF PAINT

<Numbering system>

Pattern width 25 cm at 30 cm spray distance.
Fluid output 0.7ml/sec/cm of width at fluid pressure 98 bar/ 1421 PSI

NT - 25 07

Use nozzle tip with large figures of last 2 digits when you spray paints of high viscosity or easily clogged.

USAGE

KIND OF PAINT

MODEL

REMARKS

(NT -_ _ _ _  )

Shipbuilding

Rubber chloride paint,

2507-4009

Commonly used

Ship-bottom paint

Tar epoxy paint

3011-4013

Last two digits are large due to high viscosity.

Zinc rich paint (organic)

2507-4009

Commonly used

Zinc rich paint (non-organic)

3019-4016

Last two digits are large because it is easy to clog.

Construction 

Water base (emulsion paint),

2505-4007

Commonly used

Ready mixed paint

Steel frame

Anti-corrosive paint

1507-2513

First two digits are small, and last two digits are large, 

for angle iron.

Woodwork

Clear lacquer,

1503-3005

Commonly used

Synthetic resin varnish

Common metal

Lacquer, Melamine

1504-4007

Commonly used

*Screw or bolt

*Stay (round  bar)

Bolt set 

(accessory)

*Stay (plate)

Air nipple

Nozzle holder

Fluid nipple

79

18

70

Ø16

14

3-M8x1,25

depth 7.5

when tip filter set

is equipped

tip filter set 
optional

D

D

D

D

ii

ii

m

m

m

m

e

e

e

e

n

n

n

n

s

s

s

s

ii

ii

o

o

o

o

n

n

n

n

s

s

s

s

64

Solenoid valve
operating signal

Air passage

Fluid passage

3-port

Solenoid valve

Air 
regulator

Air filter

Operating Air Pressure

4.0 -7.0 bar

AIRLESS PUMP

Compressor

Max. operating pressure 250 bar

REFER TO OPERATING CIRCUIT BELOW

Prepare *marked parts separately on your
side. Nozzle tip and tip filter set are optional.

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