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INSTALLATION

SECTION 3

Note:

- Both air vents must communicate with the same room or internal space or must

both be on the same wall to outside air.

Where compartment air vents are open to a room or internal space, the room or internal
space must itself have a permanent air vent(s) as previously specified.
For multiple installations where the total heat input exceeds 60 kW (204,720 Btu’s/hr),
reference must be made to BS 6644. The table on p7 should be used to calculate
requirements. Detailed recommendations are given in BS 6644 Clause 19.

The following notes are intended to give general guidance.
Ventilation shall prevent the heater environment from exceeding 32°C (90°F).

The purpose provided space housing the heater(s) must have permanent air vents
communicating directly with the outside air, at high and low level. Where communication
with the outside air is possible only by means of high level air vents, ducting down to
floor level for the lower vents should be used.

For an exposed building, air vents should be fitted preferable on all four sides, but on at
least two sides.

Air vents should have negligible resistance and must not be sited in any position where
they are likely to be easily blocked or flooded or in any position adjacent to an extraction
system which is carrying flammable vapour or other contaminated air.

The supply of air to a space housing the heater(s) by mechanical means should be:-

(a)  Mechanical inlet with natural extraction.
(b)  Mechanical inlet with mechanical extraction.

NB - Natural inlet with mechanical extraction must not be used.

Where a mechanical inlet and mechanical extraction system is used, the design
extraction rate must not exceed one third of the design inlet rate.
All mechanical ventilation systems must be fitted with automatic gas shut off safety
systems which cut off the supply of gas to the heater(s) in the event of failure of
either the inlet or extract fans.

NB

The vapours given off by halogen based compounds can, if drawn

into the combustion air, cause corrosion of the Storage Vessel and
premature failure of the thermocouple.

If water heaters are to be installed in locations where halogens are likely to be
present they should be isolated from such compounds and ventilated from and to
outside, uncontaminated, atmosphere.

Some of the vulnerable areas are listed below:-
(i)

Hairdressing salons and adjoining rooms and basements.

(ii)

Establishments where dry cleaning solutions are used or stored.

(iii)

De-greasing plants using hydrocarbon solvents.

(iv) Premises where refrigerant gases are used or stored.
(v)

Environments with dust laden atmosphere

AIR SUPPLY

IMPORTANT

8

Summary of Contents for RFF190

Page 1: ...L GAS FIRED STORAGE WATER HEATERS Models RFF190 RFF280 B Series INSTALLATION GUIDE OPERATION AND SERVICE MANUAL T H I S M A N U A L M U S T B E K E P T W I T H T H E A P P L I A N C E June 2004 Part N...

Page 2: ...st with low interest rates PRICE MATCH always get the best deals available Boilers Radiators Heating controls Pipes ittings Cylinders Fires Renewable energy Bathroom suites Kitchen sinks taps Showers...

Page 3: ......

Page 4: ...on and service on the Andrews Water Heater must be carried out by properly qualified personnel and therefore no liability can be accepted for any damage or malfunction caused as a result of interventi...

Page 5: ......

Page 6: ...ter Quality and Treatment 9 Water Connections 10 Vented Systems 10 Unvented Systems 11 Gas Connection 14 Electrical Supply 14 SECTION 4 COMMISSIONING To light the Burner 16 To Shut Off the the Burner...

Page 7: ...Specification for design installation testing and maintenance of services supplying water for domestic use within buildings and their curtilages This standard supersedes the following British Standard...

Page 8: ...ineers C1BSE TM13 All Codes of Practice draw attention to the design and operation of water systems with reference to avoidance of factors that favour colonisation by Legionellae bacteria These factor...

Page 9: ...17 191 4 H mm Min Max 150 300 150 300 inches Min Max 6 12 6 12 J mm Min Max 483 7000 533 4000 inches Min Max 19 276 21 156 K mm 310 310 inches 121 4 121 4 L mm 305 305 inches 12 12 M mm 345 396 inches...

Page 10: ...p in BSP P Int 3 4 3 4 Weight Empty kg 75 132 lb 165 292 Weight Full kg 273 418 lb 603 908 Max Working Pressure bar 10 10 psi 150 150 Max Test Pressure bar 20 6 20 6 psi 300 300 Gas Family 12H Natural...

Page 11: ...ndations for flueing are given in British Gas booklet IM 11 and BS 5440 part 1 The following notes are intended to give general guidance Route The route of the flue is not critical but when planning h...

Page 12: ...fective area of the permanent air vent s required is as follows 5 cm2 per kW in excess of 7 kW Where the heater is to be installed in a compartment permanent air vents are required in the compartment...

Page 13: ...flooded or in any position adjacent to an extraction system which is carrying flammable vapour or other contaminated air The supply of air to a space housing the heater s by mechanical means should be...

Page 14: ...rrexTM anode features an indicator light which shows green to indicate correct function and red to indicate malfunction These anodes are available as an optional extra on all Andrews heaters In hard w...

Page 15: ...city to the normal water line of the cistern All cisterns used should be to the relevant British Standard and the distance from the normal water line to the top of the cistern should be as laid down b...

Page 16: ...Building Regulations Fig 4 p12 lists and illustrates the component parts of the Unvented Systems Kit Fig 5 p13 illustrates the general arrangement of the components The Wall Mounting Kit is available...

Page 17: ...d Systems Kit Complete 1 D1 C780 Pressure Reducing Valve Strainer 1 D2 C781 Check Valve Expansion Vessel 1 D3 C782 Expansion Vessel 1 D4 E462 Temperature Pressure Relief Valve 1 D5 C783 Tundish 1 D6 C...

Page 18: ...INSTALLATION SECTION 3 13 D3 D6 D2 D4 D5 D1 Fig 5 Fig 6 Cold Water Inlet Cold Water Take Off Hot Water Service Pipe Check Valve Secondary return via Tee in Drain Port...

Page 19: ...put next to the gas supply valve The method of connection to the mains electricity supply should facilitate complete electrical isolation of the appliance preferably by use of an unswitched fused spur...

Page 20: ...WARNING DO NOT SWITCH OFF HEATER ELECTRICAL SUPPLY UNLESS CARRYING OUT MAINTENANCE INSTALLATION SECTION 3 15 Fig 7...

Page 21: ...shut off the burner isolate the electrical supply then shut off the gas service cock The water heater should only be turned OFF for long periods eg holidays or in an emergency Otherwise the heater sh...

Page 22: ...llow for any unburnt gas to disperse Ventilate the area if possible FOR YOUR SAFETY IF YOU SMELL GAS 1 Turn off gas supply and open windows 2 Do not operate electrical switches 3 Extinguish any naked...

Page 23: ...ld water inlet valve open a hot water tap to allow air to enter the system Fit a suitable hose to the drain cock and open Whenever the Heater is filled with cold water condensation will form on the co...

Page 24: ...with blue ignition lead disconnect from gas control panel 3 Remove the screw securing the pilot assembly to the main burner supply tube 4 Remove the gland nut connecting the pilot tube to the pilot a...

Page 25: ...cal connection from the top of the heater Remove the screws that hold the flue fan in place and remove the flue fan 5 Withdraw the flue baffle 6 Clean the flueway with a brush and clean any deposit fr...

Page 26: ...nodes are fitted no Anode maintenance is required When descaling the storage water heater your attention is drawn to the following guidelines SAFETY FIRST DUE TO THE CORROSIVE NATURE OF THE DESCALE FL...

Page 27: ...c Spark ignition control module faulty a Faulty air pressure switch b Faulty spark ignition lead a Power to unit interrupted b Faulty fan motor c Flue fan ECO actuated a Check gas service cock is open...

Page 28: ...Check amount of water being used against recovery rate given on data plate If usage too high more heating capacity needed WATER DRIPPING a Check if this stops when water in heater is hot If yes then...

Page 29: ...PARTS LIST RFF190 RFF280 SECTION 8 24 E5 E1 E4 E2 E2 E2 E2 E3 A2 C2 C1 C3 A3 A6 A7 A7 B11 A8 A8 A5 A4 B1 B6 B2 B3 B9 B8 B7 B5 B4 A9 A1 B10 B12...

Page 30: ...05 E505 Gas Control Valve B6 E531 E532 Injector 1 B7 C382 C382 Gas Cock 1 B8 E506 E506 Spark Ignition Control 1 B9 E507 E507 Pilot Burner Jet N18 1 B10 E508 E508 Pilot Assembly 1 B11 E509 E509 Thermos...

Page 31: ...Notes 26...

Page 32: ......

Page 33: ...Wednesbury One Black Country New Road Wednesbury West Midlands WS10 7NZ Tel 44 0 121 506 7400 Fax 44 0 121 506 7401 Email andrews andrews waterheaters co uk Website www andrewswaterheaters co uk 06 04...

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