ANDELI MCT-520DPL Owner'S Manual Download Page 5

10.2.1  Overvoltage, overcurrent and overheat protection circuits have been installed in our welding machine. When the grid voltage, output current and internal temperature
exceed the set standard, the welder will automatically stop working; but excessive use (such as voltage over High) will still cause damage to the welder, so you still need to pay
attention to the following matters

10.2.2 Ensure good ventilation

Our welding machine is a small welding machine. When operating, there is a large working current, and natural ventilation can not meet the cooling requirements of the welding
machine. Therefore, a fan Is installed to effectively cool the welding machine to make it work smoothly. The user should confirm that the ventilation is not covered or blocked,
and the distance between the welder and the surrounding objects should be no less than 0.3 meters. The user should always pay attention to maintain good ventilation, which is
better for the welder and guarantees a longer service life, very important.

10.2.3 No current overload

The user should remember to observe the maximum allowable load current (relatively selectable

load continuation rate) and keep the welding current not exceeding the maximum allowable load

current.

Current overload will significantly shorten the life of the welder and may even burn the welder.

10.2.4 No too high voltage

The power supply voltage is listed in the "Main Performance Parameters" table. Under normal circumstances, the voltage automatic compensation circuit in the welder will ensure
that the welding current is kept within the allowable range. If the power supply voltage exceeds the allowable value, the welder will be damaged and the user should fully
understand the situation and take appropriate precautions.

10.2.5  A grounding screw is attached to the rear of each welder and marked with a grounding mark. Before use, use a cable with a section larger than 6mm2 to reliably ground
the welder's casing to discharge static electricity or prevent accidents due to electric leakage.

10.2.6  If the welder exceeds the standard load continuation rate during operation, the welder may suddenly enter the protection state and stop working. This means that the
welder exceeds the standard load continuation rate. Excessive heat energy triggers the temperature control switch, causing the welder to stop working while being in front. The
red indicator light on the panel lights up. In this case, you do not have to unplug the power supply so that the cooling fan can continue to work to cool the welder. When the red
indicator light goes out, the temperature drops to the standard range and the welding can be restarted.

ll.QUESTIONS TO BE RUN INTO DURING CUTTING

The phenomena listed here may be related to the accessories, gases, environmental factors, and power supply conditions you are using. Please try to improve the environment
and avoid such situations.

11.1 the solder joint is black

In such cases, the solder joint is not protected well and is oxidized. You can check as follows:

11.1.1  Confirm that the valve of the argon cylinder is open and has sufficient pressure. If the pressure inside the bottle is less than 0.5MPa, it is necessary to refill the cylinder.

11.1.2  Check that the argon flow is on and has sufficient flow. To save gas, you can choose different flow rates depending on the welding current process, but too small a flow
rate may result in insufficient shielding gas to cover the solder joints. We recommend that you do not let the argon flow rate be less than 31 / min, no matter how small the current
is.

11.1.3  The easiest way to check if there is gas is to use the hand to feel the gas flow from the nozzle of the torch, check whether the gas path of the torch is blocked.

11.1.4 The gas path has a problem of poor sealing, or the purity of the gas is not high, which may cause welding quality problems.

11.1.5 If the environment has strong air flow, it may also cause the welding quality to drop.

11.2 Difficut to ignite arc, and easy to break the arc:

Confirm that the tungsten you are using is of good quality. The discharge capacity of a poor quality tungsten electrode may not meet the requirements.

A tungsten electrode that has not been sharpened is also less prone to arcing and causes arc instability.

11.3 the output current does not reach the rated value:

Deviation of the supply voltage from the rated value will cause the output current value to be inconsistent with the set value; when the supply voltage is lower than the rated value,
the maximum output current of the welder may also be lower than the rated value.

11.4 The current cannot be kept stable during the use of the welder:

This situation may be related to the following factors:

11.4.1 The grid voltage changes.

11.4.2 Serious interference from the power grid or other electrical equipment.

11.5 cutting can not penetrate the steel plate:

11.5.1 Current regulation error.

11.5.2 The air pressure is insufficient.

12.TROUBLESHOOTING AND FAULT FINDING

Summary of Contents for MCT-520DPL

Page 1: ...safe position Gases and fumes May be harmful to health Keep your head out of the gases and fumes When arc welding ventilators or air extractors should be used to avoid breathing gases Arc rays Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable protective mask or curtain to protect looker on Fire Welding sp...

Page 2: ...HF HF TOUCH TOUCH Efficiency 80 85 80 85 80 85 80 85 Duty cycle 30 30 30 30 Power factor 0 73 0 76 0 73 0 76 0 73 0 76 0 73 0 76 Insulation Class H H H H Housing Protection IP21S IP21S IP21S IP21S Weight kg 14 8 Dimensions mm 489 210 327 5 PANEL FUNCTION INSTRUCTION 5 1 Button function Option function button When the function button is selected as CUT mode or the indicator light is CUT it can cut ...

Page 3: ...tem e g the HF arc striking performance get weak or the system work abnormally So cables of configured length are suggested 6 1 Make sure intake of the machine is not blocked or covered to avoid malfunction of cooling system 6 2 Connect the protective gas source The gas supply passage shall include a gas cylinder an argon gas pressure reducing flowmeter and a gas pipe The connecting portion of the...

Page 4: ...ctor in use during the welding process This operation will endanger personal safety and cause serious damage to the equipment 8 MAINTENANCE WARNING Power must be turned off for all checking and maintenance before opening the housing make sure the power plug Is disconnected 8 1 Remove dust by dry and clean compressed air regularly if welding machine is operating in environment where is polluted wit...

Page 5: ...ator light on the panel lights up In this case you do not have to unplug the power supply so that the cooling fan can continue to work to cool the welder When the red indicator light goes out the temperature drops to the standard range and the welding can be restarted ll QUESTIONS TO BE RUN INTO DURING CUTTING The phenomena listed here may be related to the accessories gases environmental factors ...

Page 6: ...does not light no high frequency discharge sa sa sa sound LIFT TIG welding can start arc 1 The primary line of the arcing transformer has poor contact with the power board and is retightened 2 The discharge nozzle is oxidized or the distance is remote The surface oxide film of the discharge nozzle is treated or the distance of the discharge nozzle is adjusted to 1 mm 3 The Individual components of...

Page 7: ...s on no output 1 It may be overcurrent protection Please turn off the machine When the abnormal indicator light is off and then restarted it can be restored 2 may be overheat protection do not need to shut down for 2 3 minutes the machine can naturally return to normal 3 It may be that the inverter circuit is faulty Please unplug the power supply plug of the main transformer on the MOS board near ...

Page 8: ... 19 Main board 2 20 Rectifier board 21 Fan 22 Read metal panel 23 Rear plastic panel down 24 Rear plastic pane l up 25 Cable clip 26 Gas connector 27 Power switch 28 Relief valve bracket 29 Handle 30 Housing 31 Side panel 32 Wire spool 33 Electronic valve 34 Wire feeder 35 Control board cover 36 Relief valve bracket Содержание Каталог радиолюбительских схем Все права защищены Радиолюбительская стр...

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