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8

Equalize Option

The purpose of the Equalize Option is to deliberately overcharge the battery at a low rate of 

current to ensure that all cells are fully charged and to reduce the chance of sulfation of the 

battery. During the Equalize cycle, the cells, which are fully charged, will produce Hydrogen 

gas, and the cells, which are undercharged, will be brought up to full charge. An Equalize 

cycle should be done once every 2-3 months, or whenever battery capacity appears to be 

diminished. The Equalize Option also includes a battery temperature sensor to compensate the 

charging voltage for battery temperature, as well as to shut the charger down if the battery 

should become overheated. A second temperature sensor can be added to allow monitoring of 

both batteries if the charger is connected to 2 banks of batteries. 

An Equalize cycle can be initiated at any time by simply pressing the equalize start button 

located at the front panel. This button is deliberately recessed to prevent accidental operation. 

It is most easily pressed by using a ballpoint pen. If the charger is in the middle of charging 

the battery (the Charging LED is on), the Equalize LED will flash. Once the main charging cycle 

is complete, the Equalize cycle will begin and the Equalize LED will stay on all the time. If the 

Charging LED is off when the button is pressed, the Equalize cycle will begin immediately. 

The charger will charge the battery at approximately 10% of  its normal rate (i.e. 5 amps for 

a 50 amp charger) until the battery reaches equalize voltage and then the current reduces as 

necessary to maintain the battery at that voltage. Three hours after the Equalize cycle begins, 

the charger will return to the float mode where the battery can be maintained indefinitely. If 

the battery temperature reaches 120 degrees F (50 degrees C) the equalize cycle will end and 

the charger output reduced to a very low voltage until the battery cools, and then the charger 

will return to the float mode. 

Remote Battery Temperature Sensor Installation

The remote battery temperature sensor allows the monitoring of the battery bank so that 

the charging profile can be adjusted to optimally charge the battery bank depending on the 

temperature of the battery bank. NOTE:  The temperature sensor must be used during an 

BATTERY TEMPERATURE SENSORS

Up to 2 battery temperature sensors can be connected to the charger to allow temperature 

compensation of the battery charging voltage (1 is supplied with the unit). If only the 1 sensor 

is used, it MUST be plugged into the ‘BATT 1’ connection on the front panel of the unit. If no 

sensor is used, the charger will default to standard output voltage.

For installation instructions of the temperature sensor, please see the section entitled 

Remote Battery Temperature Sensor Installation.

Summary of Contents for BCA1505MS Series

Page 1: ...RIES Battery Charger 8128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers I...

Page 2: ...Copyright 2005 2013 Analytic Systems Ware 1993 Ltd...

Page 3: ...AC POWER CORD CONNECTION INSTRUCTIONS The plug must be plugged into an outlet that is properly installed and grounded in accordance with al local codes and ordinances DANGER Never alter AC cord or pl...

Page 4: ...Supply supplies 12 24 32 48 or 72 VDC from a 110 or 220 VAC power source Specifications Input Voltages Nominal ip 110 220 Actual 90 130 VAC 180 260 VAC Input Amps max 16 2A 8 1A Input Breaker 25 A Br...

Page 5: ...in 43 2 cm Width 8 2 in 20 8 cm Height 3 95 in 10 cm without carrying handle Clearance 1 Inch 2 5 cm all around Material Marine Grade Aluminum Finish Black Powder Epoxy Fastenings 18 8 Stainless Weig...

Page 6: ...he charging light will be on After a period of time which may be minutes to hours the batter ies will reach the float voltage at which time the charging light will go off and the charging current will...

Page 7: ...fastest charger It charges the battery at a constant current until the battery voltage reaches a slightly elevated level The battery is maintained at this voltage while the charging current diminishes...

Page 8: ...arging LED is off when the button is pressed the Equalize cycle will begin immediately The charger will charge the battery at approximately 10 of its normal rate i e 5 amps for a 50 amp charger until...

Page 9: ...continuous rating for too long a period the temperature sensor inside the unit will turn off the outputs After the unit cools sufficiently it will automatically come back on If this happens frequentl...

Page 10: ...Conformal dipping and RTV Compound Option MS Military Pkg incl Wide Temp Components Conformal Dipping and RTV Compound Option w Wide Temperature Operation 40 to 55 C incl Option SM High Voltage Prote...

Page 11: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 12: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inverters Power Supplies Voltage...

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