Analytic Systems BCA1000R Installation & Operation Manual Download Page 7

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Installation

MOUNTING

Mount the unit in a DRY location. Allow at least 4 inches of clearance around the heat sink 

fins for adequate cooling.

POWER CONNECTION

The unit is supplied with a power cable 5 feet long. This should normally be adequate to 

connect to a source of power. If you must extend the power cable be sure to use a 3 conductor 

grounded type extension cable. For hard wiring to a source of power, cut off the plug, and strip 

the wires as necessary. The wire colours are:  

All connections should be made inside an appropriate junction box. The maximum current 

draw from the 110 VAC supply is 14.6 amps, so a 15 amp circuit breaker should be used in the 

circuit panel and for a 220 VAC supply, 7.3 amps is the maximum current draw, so a 10 amp 

circuit breaker should be used in the circuit panel to feed power to the BCA1000R. 

OUTPUT CONNECTIONS

Two Positive output terminals and two Negative output terminals are provided. Connect only 

one wire to each terminal. Ensure that the total average load connected does not exceed the 

continuous current rating of the unit. 

To ensure spark free connections the power switch must be in the OFF position prior to making 

the connections to the battery bank(s). 

The charger may be hooked to 1 or 2 battery banks. Hook up the battery bank(s) as shown 

below. If you are hooking up 2 battery banks keep in mind that they MUST share a common 

ground!  If you are going to hook up one battery bank to the charger, you may hook up the 

outputs in parallel to reduce stress on the output isolation diodes inside the charger.

110 VAC

220 VAC

Brown - AC Hot

Brown - AC Hot / Phase 1

Blue - AC Neutral

Blue - AC Neutral / Phase 2

Green - Ground

Green/Yellow - Ground

Summary of Contents for BCA1000R

Page 1: ...BATTERY CHARGER 8128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inver...

Page 2: ...Copyright 2005 2014 Analytic Systems Ware 1993 Ltd...

Page 3: ...power switch to the off position ALL BATTERY CHARGERS 1 WARNING RISK OF EXPLOSIVE GASES i WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTE...

Page 4: ...t overfill For a battery without cell caps carefully follow manufacturer s recharging instructions GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS The plug must be plugged into an outlet that is p...

Page 5: ...d as well as the battery As long as the AC power to the charger is available and the charger is working normally the charger will supply the DC load as well as charge float the battery In case the AC...

Page 6: ...60 160 240 120 180 80 120 Output Fuse A 4 x AGC 30 4 x AGC 20 4 x AGC 20 2 x AGC 25 Battery Banks 1 or 2 1 or 2 1 or 2 1 or 2 Output Adjust 1 0 Volts Output Crowbar 16 0 0 5 V 32 0 1 0 V 43 7 1 3 V 63...

Page 7: ...o a 10 amp circuit breaker should be used in the circuit panel to feed power to the BCA1000R OUTPUT CONNECTIONS Two Positive output terminals and two Negative output terminals are provided Connect onl...

Page 8: ...that is used to connect to this relay Simply determine if you require a normally open or normally closed contact to indicate charger failure and connect to the appropriate points on the plug If you de...

Page 9: ...lade screwdriver to rotate the potentiometer Clockwise increases the output voltage and counter clockwise decreases it When you are done replace the cover plate and securely tighten the screws 100 75...

Page 10: ...If the unit is charging i e Charge light is ON the equalize light will blink until the charging is complete The Equalize LED will come on solid when the equalize cycle starts The equalize cycle feeds...

Page 11: ...xceeds the maximum output current rating causing the output voltage to drop to maintain the current at the maximum level The input voltage is not high enough for unit to operate LOW INPUT Indicates th...

Page 12: ...12...

Page 13: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 14: ...14...

Page 15: ...15...

Page 16: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inverters Power Supplies Voltage...

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