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Amsco RELIANCE 444 HTM, Installation Instructions Manual

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Amsco RELIANCE 444 HTM Installation Instructions Manual Download Page 27

4-1

Installation Checklist

Uncrating/Installation Instructions

P-920012-041

Installation checklist must be completed after the unit is installed
and prior to performing the operational test to assure complete and
correct installation.

NOTE: Contact your STERIS representative to schedule a techni-
cian to test your installation and demonstrate proper equipment
operation.

❏

Shutoff valves (not by STERIS), for maintenance purposes and
capable of being locked in OFF position only, installed on steam,
air, and water lines and in compliance with local occupational
health and safety regulations, as well as electric and plumbing
codes for any special requirements that may pertain to installa-
tion of this unit.

❏

Disconnect switches (not by STERIS), capable of being locked in
OFF position only, installed in electrical supply lines near the unit
and in compliance with local occupational health and safety
regulations, as well as electric and plumbing codes for any
special requirements that may pertain to installation of this unit.

NOTE: If unit is installed next to other equipment, shutoff valves and
disconnect switches should be located so that service can be shut
off to one piece of equipment at a time.

❏

Unit positioned, as shown on Equipment Drawing, with required
clearance space and in relation to building supply lines.

❏

Unit is level. Use leveling legs if necessary.

❏

Building cold water line supplies water to unit as specified on
Equipment Drawing.

❏

Building hot water line supplies water to unit as specified on
Equipment Drawing.

❏

Building steam line provides steam to unit as specified on
Equipment Drawing (required on Steam-Heated units only).

❏

Building condensate return line is connected to unit as specified
on Equipment Drawing (required on Steam-Heated units only).

❏

Pure water line supplies water to unit as specified on Equipment
Drawing.

❏

Building air line supplies air to unit as specified on Equipment
Drawing.

❏

Building waste line is connected to unit as specified on Equip-
ment Drawing.

❏

Building ventilation system is connected to unit as specified on
Equipment Drawing.

❏

Electrical supply for unit is as specified on Equipment Drawing.

❏

Pressure for air, water, and steam supplies is within range
specified on Equipment Drawing.

INSTALLATION CHECKLIST

4

Summary of Contents for RELIANCE 444 HTM

Page 1: ...UNCRATING INSTALLATION INSTRUCTIONS AMSCO RELIANCE 444 HTM SINGLE CHAMBER WASHER DISINFECTOR 02 28 02 P 920012 041 Rev 0 ...

Page 2: ...RIS AGREES TO DEFEND INDEMNIFY AND HOLD CUSTOMER HARMLESS FROM ANY AND ALL CLAIMS LIABILITY DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES INCLUDING DEATH TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS NEGLI GENCE OR STRICT LIABILITY OF STERIS CUSTOMER AGREES TO DEFEND INDEMNIFY AND HOLD STERIS HARMLESS FROM ANY AND ALL CLAIM...

Page 3: ... observedwhenuncrating installing andoperatingthiswashercan be found on Page 1 1 of these instructions Do not begin uncrating installing this equipment until you have become familiar with this information IMPORTANT Be sure to check local occupational health and safety regulations as well as electric and plumbing codes for any special requirements that may pertain to the installation of this unit A...

Page 4: ... representative will gladly review these with you Sales and Service Information Technical Assistance STERIS Corporation STERIS Engineering Services 5960 Heisley Road 2424 West 23rd Street Mentor Ohio 44060 Erie PA 16506 Tel 440 354 2600 Tel 814 452 3100 Fax 440 639 8199 Fax 814 870 8400 Manufacturing Plant Authorized EU Representative STERIS Canada Corporation STERIS Limited 415 rue des Alleghanys...

Page 5: ... with the following regulations Governing Directive for the affixing of the CE mark Medical Device Directive 93 42 EEC Annex II Standardsappliedtodemonstrateconformitytothedirectives IEC 61010 1 IEC 61010 2 045 IEC 61326 1 Compliant with the requirements mentioned in the guidance document HTM 2030 Introduction Certification ...

Page 6: ...iv P 920012 041 Uncrating Installation Instructions This Page Intentionally Left Blank ...

Page 7: ...plies 2 7 Manual Opening of Door with Air Supply 2 7 3 INSTALLATION INSTRUCTIONS 3 1 Technical Specifications 3 1 Voltage Amperage and Power Consumption 3 1 Permissible Environmental Conditions 3 1 Noise Level 3 1 Installation Requirements 3 2 Connect Utilities 3 5 Cleanup 3 6 4 INSTALLATION CHECKLIST 4 1 5 OPERATIONAL TEST 5 1 Test Procedure 5 1 Dip Switches Settings 5 5 Start up Procedure for In...

Page 8: ...vi P 920012 041 Uncrating Installation Instructions This Page Intentionally Left Blank ...

Page 9: ...to protect your hands WARNING PERSONAL INJURY HAZARD The chamber door is heavy Lifting it manually may require two people Door lifts at high speed keep your head hands or fingers away from door opening WARNING BURN HAZARD When checking the automatic stop feature wear gloves and face protection and open chamber door slowly Hot water steam may be sprayed through door opening if door is opened during...

Page 10: ...are connected to equipment slowly remove the protective adhesive paper from the exterior cabinet panels to reduce the level of static discharge When removing adhesives from stainless steel use a small amount of non flammable cleaning solvent Rub in a back and forth motion in same direction as surface grain Solvent rubbed in a circular motion or applied with a wire brush or steel wool on door and c...

Page 11: ...in transit Make note on the bill of lading and check for damage Anyclaimsfordippingonthisnotation Maximum Shipping and Storing Temperature Maximum Humidity Level This Side Up Do Not Stack Fragile Keep Dry Information on the nameplate MODEL Model number of the unit S N Serial number of the unit kVA Kilovolt Ampere V_ Volt Number of phase 3 or 1 blank Alternate Current A Ampere YEAR Year of manufact...

Page 12: ...s Cautions and Symbols Symbol Definition Symbols on the unit Transfer of Heat Hot Surface Protective Earth Ground Warning Risk of Electrical Shock Electrostatic Sensitive Device Attention Refer to Manual for Further Instructions Warning Risk of explosion Symbols continued ...

Page 13: ...il puller remove and discard wooden crate frame 8 Carefully remove barrier wall flanges and set aside 9 Remove and discard shrink wrap and polystyrene wrap from unit NOTE Do not remove protective adhesive paper from the exterior cabinet panels until after utilities are connected 10 Open lower service access door and check tip indicator located inside lower service compartment see Figure 2 2 Tip N ...

Page 14: ...2 2 P 920012 041 Uncrating InstallationInstructions Uncrating Instructions Figure 2 1 Crate Tip Indicator ...

Page 15: ...structions P 920012 041 Figure 2 2 Amsco Reliance 444 HTM Single Chamber Glassware Washer Disinfector Contactor Box Lower Service Access Panel Upper Service Access Panel Tip Indicator Skid Control Panel Main Power Switch Nameplate EMERGENCY STOP Button ...

Page 16: ...2 4 P 920012 041 Uncrating InstallationInstructions Uncrating Instructions Figure 2 3 Center of Gravity Center of Gravity Center of Gravity UNLOAD SIDE LOAD SIDE ...

Page 17: ...very high see Figure 2 3 2 Remove four lag bolts securing unit base to skid NOTE The front right hand side lag bolt is located under the chemical pumps compartment 3 Remove and discard skid from under equipment If necessary use a piece of plywood as a small ramp to slide unit from skid to floor 4 Positionunitinfinallocation Usetubingasrollersandrolltheunit into position NOTE Floorunderunitshouldbe...

Page 18: ...ng installation or servicing NOTE Do not remove protective adhesive paper from the exterior cabinet panels until after utilities are connected 1 Untighten screws from bottom right and left hand corners of the upper service access panel s see Figure 2 5 2 Remove the Upper Service Access Panel s 3 Remove light bulb from under HEPA filter and install on top of unit Figure 2 5 Remove Upper Service Pan...

Page 19: ...her connect red hoses to cylinders Door will close completely when electric supply and air will be restored a On load side remove control side panel Use a flat screw driver to turn air pilot valve AC12 load door or 1AC5 unload door to horizontal position Once door is open return air pilot valve to its initial position b To close door use a flat screw driver to turn air pilot valve AC1 load door or...

Page 20: ...2 8 P 920012 041 Uncrating InstallationInstructions Uncrating Instructions This Page Intentionally Left Blank ...

Page 21: ... F Maximum relative humidity is 80 percent for temperatures up to 31 C 88 F decreasing linearly to 50 percent relative humidity at 40 C 104 F Mainsupplyvoltagefluctuationnotexceeding 10percentof nominal voltage Installation Category III except for the control supply Instal lation category is II Pollution Degree 2 Equivalent Sound Pressure Level at work station measured 36 1 m away from equipment a...

Page 22: ...in OFF position only If unit is installed next to other equipment shutoff valves and disconnect switches should be located so that service can be shut off to one piece of equipment at a time The disconnect device of the equipment must be within easy reach of the operator preferably no more than 1 m away from equipment UtilityservicerequirementsareshownonEquipmentDrawing 4 Electricity A disconnect ...

Page 23: ...al with proper torque requirement Torque requirement for supply conductor terminals Steam heated units L1 L2 L3 N 0 8 1 0 N m Electric heated units L1 L2 L3 N 1 2 1 4 N m Protective conductor terminal 2 0 2 25 N m steam and electric heated units 6 Floor under unit is a noncombustible surface 7 Wall behind unit is a noncombustible surface 8 Always follow local electrical codes and safety related wo...

Page 24: ...3 4 P 920012 041 Uncrating InstallationInstructions Installation Instructions Figure 3 1 Top Utility Connections Drain Condensate Return Steam Vent Electricity Air Pure Water Hot Water Cold Water ...

Page 25: ...o a safe sink or drain COLD WATER Blow out the building cold water supply line to remove chips scale etc Connect line to unit connection STEAM required on Steam Heated units only Blow out the buildingsteamsupplylinetoremovechips scale etc Connect line to unit connection NOTE Live steam run steam line to a safe drain CONDENSATE RETURN required on Steam Heated units only Connect building condensate ...

Page 26: ...previously explained in Section 2 if necessary 4 Remove any adhesive found on panels door s and inside chamberwithasmallamountofnon flammablecleaningsolvent Keep solvent away from all painted surfaces or damage may result 5 Inspect unit and work area to be sure all materials used during installation have been removed THIS COMPLETES THE INSTALLATION Before operating the equipment Installation Check...

Page 27: ...OTE Ifunitisinstallednexttootherequipment shutoffvalvesand disconnect switches should be located so that service can be shut off to one piece of equipment at a time Unit positioned as shown on Equipment Drawing with required clearance space and in relation to building supply lines Unit is level Use leveling legs if necessary Building cold water line supplies water to unit as specified on Equipment...

Page 28: ...P 920012 041 Uncrating InstallationInstructions Installation Checklist Floor surrounding unit has nonslip surface IMPORTANT Afterafewweeksofoperation inspectunitforleaks Retighten all clamps and connections ...

Page 29: ...ion 5 Turn Main Power switch located in upper service compartment see Figure 2 2 to ON position Display shows MONITORINITIALIZING then AMSCO RELIANCE MODEL 444 Verify that model name temporarily appears on the display screen Display shows the first cycle menu screen INSTR UTENSILS GLASSWARE PLASTIC ___Indicates flashing position 6 Check that the printer records POWER FAIL HH MM SS YY MM DD RELIANC...

Page 30: ...ssembly 18 Press DOOR CLOSE touch pad 19 Press CYCLE START touch pad once to select the INSTR cycle Verifynameofselectedcycleappearsondisplayscreen PRESS START TO PROCESS INSTR NOTE Pressing CYCLE START once will select the cycle corre sponding to the cycle name flashing on the display screen 20 Press CYCLE START touch pad a second time to start the selected cycle NOTE If CYCLE START is not presse...

Page 31: ...s STOP RESET twice to abort cycle 22 On load side press DOOR OPEN touch pad Display shows ACCESSCODEKNOWN NO 23 Use VALUE up or down touch pad to select YES 24 Press CHANGE VALUEStouch pad Display shows ENTEROPERATOR ACCESSCODE 0000 25 Press CHANGE VALUES touch pad 26 On load side press EMERGENCY STOP BUTTON Interior light and control turn OFF Water is drained from washer 27 Release EMERGENCY STOP...

Page 32: ... Replace screens in chamber sump 36 Insertemptymanifoldoraccessoryheadersintowashchamber 37 Close chamber door and press CYCLE START touch pad to resumecycleoperation 38 Inspect piping in upper and lower service compartments for leaks If any leaks occur tighten appropriate hose clamp connectionsandunions 39 Allow cycle to run to completion Use the Operator Manual P 920012 042 to verify proper unit...

Page 33: ...upperleft holdingitinplace 5 Carefullylowercontrolassemblyforwardanddownwarduntilunit stops in a horizontal position Stops are provided to support the control in position 6 Locate dip switch SW1 on Control PC Board see Figure 5 2 7 Make the appropriate settings on the DIP switches See Table 5 1 Dip Switches Settings Table 5 1 Dip Switches Settings Control PC Board Dip Switch Setting 1 OFF 2 OFF 3 ...

Page 34: ...5 6 P 920012 041 Uncrating Installation Instructions Operational Test Figure 5 2 Control PC Board Jumper Setting Ref 920 010 280 Dip Switch SW1 ...

Page 35: ... Refer to Section 5 Floppy Disk Starting DataRecording 7 Remove floppy disk and verify if information was recorded 8 RefertoOperatorManual P 920012 042 forproceduretovisu alize information on a PC 9 Insert a virgin disk Follow steps 1 to 3 10 Call Department Supervisor or authorized person to communi cate passcode on independent monitor NOTE We suggest to keep the same factory set passcode IMPORTA...

Page 36: ...5 8 P 920012 041 Uncrating Installation Instructions Operational Test This Page Intentionally Left Blank ...

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