Amphenol AMPHE-EX L-2124 Assembly Instructions Manual Download Page 4

Page 4 of 17 

 

The following instructions apply to equipment covered by Amphenol ATEX and IECEx 

certificates. 

The equipment may be used with flammable gases and vapours with apparatus group(s) IIA, IIB, & IIC and with 
temperature classes T6, T5, T4, T3, T2 & T1. 

 

The equipment is only certified for use in ambient temperatures in the range -40°C to +40

o

C and should not be 

used outside this range. 
Hermetic version can be used in ambient temperatures in the range -40°C to +85°C. 

 

The product complies with the following standards: 

 

EN 60079-0: 

Explosive atmospheres – Part 0: Equipment-General requirements 

(IEC 60079-0) 

 

EN 60079-1: 

Explosive atmospheres - Part 1: Equipment protection by Flameproof enclosures "d" 

(IEC 60079-1) 

 

EN 60079-7: 

Explosive atmospheres –Part 7: Equipment protection by increased safety "e" 

(IEC 60079-7) 

 

EN 60079-28: 

Protection of equipment and transmission systems using optical radiation 

(IEC60079-28) 

 

EN 60079-31: 

Equipment dust ignition protection by enclosure "t" 

(IEC60079-28) 

 

Installation shall be carried out by suitably-trained personnel in accordance with the applicable code of practice 

e.g. EN/IEC 

60079-14 or EN/IEC 61241-14. 

It is the end user’s responsibility to ensure that the product, as specified and confirmed by 

the product label, is suitable for it intended application. 

 

Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the 
applicable code of practice e.g. 

EN/IEC 60079-17 or EN/IEC 61241-17. 

 

Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice 
e.g. 

EN/IEC 60079-19. 

 

Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained 
personnel, using only components purchased from Amphenol or an Amphenol approved distributor. Any use of non- 
approved components/suppliers will invalidate the certification for that product. 

 

The certification of this equipment relies upon the following materials used in its construction: 

1)

 

Connector Materials: 

a.

 

(Standard Base Material) ASTM B211 or B221 Alloy 6061-T6, Aluminum (<7%Mg), 

b.

 

(Optional Base Material) ASTM 5640, Alloy 303, Stainless Steel 

Summary of Contents for AMPHE-EX L-2124

Page 1: ...ontents Familiarization Assembly Contact Preparation and Installation Connector Assembly Part Number Code Logic For additional information consult Amphenol AMPHE EX Catalog 12 056 Amphenol EEC Des Pla...

Page 2: ...ins Alternative keying options Alternative pin or sleeve contacts in either the plug or receptacle bodies Model Code Designations Connectors EXM a b c d e f g h Connector series type designation EXM S...

Page 3: ...se only the proper crimping tools that have been set or calibrated with precision gages 8 Make certain that all contacts are the correct size before attempting to assemble in insert cavities This poin...

Page 4: ...l be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN IEC 60079 14 or EN IEC 61241 14 It is the end user s responsibility to ensure that the product...

Page 5: ...determined to have reached end of life can be removed from equipment and disassembled for recycling Components that are not accepted by recycler are safe to be disposed of with other commercial waste...

Page 6: ...g this equipment shall be suitable certified as compliant with EN 60079 28 2007 and provide an inherently safe optical source op is EPL Gb subsequently the following parameters apply Application Tempe...

Page 7: ...should be re twisted 4 Insert wire and contact into crimping tool as far as possible Crimp contact wire well III Contact Insertion and Removal 1 When inserting or removing contacts first remove secur...

Page 8: ...melts It is important that you hold everything very steady until solder begins to flow After soldering one or two connections clean and re tin the tip Soldering must be done quickly since you can melt...

Page 9: ...Contacts Remove sealing plugs Standard Removal Tools Using applicable removal tool insert and carefully work tool tips over wire well When tips bottom contact will release from internal retention clip...

Page 10: ...Page 10 of 17 TYPICAL...

Page 11: ...e securement of the Cable Gland to the cable adapter and seal compression around the cable jacket In terms of the Amphe Ex series the Cable Adapter is considered an enclosure and should be treated as...

Page 12: ...ons required to be determined by end user 9 Thread the receptacle assembly into the bulkhead until the seal touches down and then tighten it by the smallest fraction of a revolution to the first insta...

Page 13: ...down on a table Carefully roll the pouch to force the material on the side being rolled so the material is forced toward the center of theQuik Pak 3 Squeeze the compartment being rolled so that the bu...

Page 14: ...927 0 877 0 49 17 1 3 1 242 1 575 0 87 19 1 3 1 242 1 575 0 87 21 1 3 1 242 1 575 0 87 Note Minimum amount of potting required Epoxy Volume Per Hermetic Receptacle with Integral Potting Adapter Shell...

Page 15: ...ed to Bulkhead Receptacle Figure 3 Hermetic Panel Mount Configuration Inline Plug mated to Hermetic Panel Mount Receptacle ATEX or IECEX CERTIFIED CABLE GLAND IP6X RATED WITH SEALS TEMP RATED 20 C TO...

Page 16: ...anel Mount Receptacle Part Spigot Diameter mm Spigot Length mm EXM a 02 H 9 d e f g 11 95 11 90 21 EXM a 02 H4 9 d e f g 11 95 11 90 21 EXM a 02 H 11 d e f g 14 95 14 90 21 EXM a 02 H4 11 d e f g 14 9...

Page 17: ...Ta 40 C Ex tb IIIC T80 C Db 40 C Ta 40 C IP6X II 2 G D Ex db IIC T5 Gb 40 C Ta 55 C Ex op pr IIC T5 Gb 40 C Ta 55 C Ex tb IIIC T95 C Db 40 C Ta 55 C IP6X II 2 G D Ex db IIC T5 Gb 40 C Ta 55 C Ex op i...

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