Ampair ASYG09LMCA Installation Manual Download Page 1

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1. SAFETY PRECAUTIONS

Be sure to read this Manual thoroughly before installation.

• 

The warnings and precautions indicated in this Manual contain important information 

• 

pertaining to your safety. Be sure to observe them.
Hand this Manual, together with the Operating Manual, to the customer. Request the 

• 

customer to keep them on hand for future use, such as for relocating or repairing the 
unit.

 WARNING

This mark indicates procedures which, if improperly per-

formed, might lead to the death or serious injury of the user.

•  Request your dealer or a professional installer to install the indoor unit in accordance 

with this Installation Manual. An improperly installed unit can cause serious accidents 
such as water leakage, electric shock, or fi re. If the indoor unit is installed in disregard 
of the instructions in the Installation Manual, it will void the manufacturer’s warranty.

•  Do not turn ON the power until all work has been completed. Turning ON the power 

before the work is completed can cause serious accidents such as electric shock or 
fi re.

•  If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant 

comes in contact with a fl ame, it produces a toxic gas.

•  Installation work must be performed in accordance with national wiring standards by 

authorized personnel only.

 CAUTION

This mark indicates procedures which, if improperly 

performed, might possibly result in personal harm to the user, 

or damage to property.

•  Read carefully all security information before use or install the air conditioner.
•  Do not attempt to install the air conditioner or a part of the air conditioner by yourself.
•  This unit must be installed by qualifi ed personnel with a capacity certifi cate for han-

dling refrigerant fl uids. Refer to regulation and laws in use on installation place.

•  The installation must be carried out in compliance with regulations in force in the 

place of installation and the installation instructions of the manufacturer.

•  This unit is part of a set constituting an air conditioner. It must not be installed alone 

or with non-authorized by the manufacturer.

•  Always use a separate power supply line protected by a circuit breaker operating on 

all wires with a distance between contact of 3mm for this unit.

•  The unit must be correctly grounded and the supply line must be equipped with a 

differential breaker in order to protect the persons.

•  The units are not explosion proof and therefore should not be installed in explosive 

atmosphere.

•  Never touch electrical components immediately after the power supply has been 

turned off. Electric shock may occur. After turning off the power, always wait 5 min-
utes before touching electrical components.

•  This unit contains no user-serviceable parts. Always consult authorized service 

personnel to repairs.

•  When moving, consult authorized service personnel for disconnection and installation 

of the unit.

2.  ABOUT THE UNIT

2.1. Precautions for using R410A refrigerant

The basic installation work procedures are the same as conventional refrigerant (R22) 
models.
However, pay careful attention to the following points:

Since the working pressure is 1.6 times higher than that of conventional refrigerant 
(R22) models, some of the piping and installation and service tools are special. (See 
the table below.)
Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant 
R410A model, always replace the conventional piping and flare nuts with the R410A piping 
and fl are nuts.

Models that use refrigerant R410A have a different charging port thread diameter to pre-
vent erroneous charging with conventional refrigerant (R22) and for safety. Therefore, 
check beforehand. [The charging port thread diameter for R410A is 1/2 inch.]

Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with 
refrigerant (R22) models. Also, when storing the piping ,securely seal the opening by 
pinching, taping, etc.

When charging the refrigerant, take into account the slight change in the composition of 
the gas and liquid phases. And always charge from the liquid phase where refrigerant 
composition is stable.

2.2. Special tools for R410A

Tool name

Contents of change

Gauge manifold

Pressure is high and cannot be measured with a conven-
tional (R22) gauge. To prevent erroneous mixing of other 
refrigerants, the diameter of each port has been changed.
It is recommended the gauge with seals -0.1 to 5.3 MPa 
(-1 to 53 bar) for high pressure.
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure.

Charge hose

To increase pressure resistance, the hose material and base 
size were changed.

Vacuum pump

A conventional vacuum pump can be used by installing a 
vacuum pump adapter.

Gas leakage detector

Special gas leakage detector for HFC refrigerant R410A.

Copper pipes

It is necessary to use seamless copper pipes and it is desirable that the amount of residual 
oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or 
discolored portion (especially on the interior surface). Otherwise, the expansion value or 
capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using R22, it is neces-

sary to choose adequate materials. 

 WARNING

Do not use the existing (for R22) piping and fl are nuts.

If the existing materials are used, the pressure inside the refrigerant cycle will rise and 
cause failure, injury, etc. (Use the special R410A materials.)

When installing and relocating the air conditioner, do not mix gases other than 
the specifi ed refrigerant (R410A) to enter the refrigerant cycle.

If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to 
an abnormally high value and cause failure, injury, etc.

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AIR CONDITIONER

Wall Mounted Type

INSTALLATION MANUAL

Contents

1. SAFETY 

PRECAUTIONS 

.................................................................. 1

2. ABOUT 

THE 

UNIT 

............................................................................. 1

3. GENERAL 

SPECIFICATION 

............................................................. 2

4. ELECTRICAL 

REQUIREMENT 

......................................................... 2

5. 

SELECTING THE MOUNTING POSITION ....................................... 2

6. INSTALLATION 

WORK 

..................................................................... 3

7. ELECTRICAL 

WIRING 

 

..................................................................... 5

8. FINISHING 

........................................................................................ 5

9. 

FRONT PANEL REMOVAL AND INSTALLATION ............................. 6

10. TEST 

RUN 

......................................................................................... 6

11.  

REMOTE CONTROLLER INSTALLATION ........................................ 6

12.  OPTIONAL KIT INSTALLATION (OPTION) ....................................... 6

13. INSTALLATION 

WORK 

..................................................................... 7

14. FUNCTION 

SETTING........................................................................ 9

15. CUSTOMER 

GUIDANCE 

................................................................ 10

16. ERROR 

CODES 

...............................................................................11

PART No. 9333005003-04

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9333005003-04_IM.indb   1

2013-3-6   14:51:30

2013-3-6   14:51:30

AMP Air Conditioning

www.ampair.co.uk | [email protected]

Summary of Contents for ASYG09LMCA

Page 1: ...e working pressure is 1 6 times higher than that of conventional refrigerant R22 models some of the piping and installation and service tools are special See the table below Especially when replacing a conventional refrigerant R22 model with a new refrigerant R410A model always replace the conventional piping and flare nuts with the R410A piping and flare nuts Models that use refrigerant R410A hav...

Page 2: ... Reverse cycle model only In addition if the humidity level at the installation location of the refrigerant piping is expected to exceed 70 install heat insulation around the refrigerant piping If the expected humidity level is 70 80 use heat insulation that is 15 mm or thicker and if the expected humidity exceeds 80 use heat insulation that is 20 mm or thicker If heat insulation is used that is n...

Page 3: ...e indoor unit s and outdoor unit may touch metal and cause electric discharge 6 4 Installing the wall hook bracket Remove the wall hook bracket from the indoor unit Remove 2 screws 1 Install the wall hook bracket so that it is correctly positioned horizontally and vertically If the wall hook bracket is titled water will drip to the floor 2 Install the wall hook bracket so that it is strong enough ...

Page 4: ... 4 Protect the pipes by pinching them or with tape to prevent dust dirt or water from entering the pipes Die A Pipe B L Check if L is flared uniformly and is not cracked or scratched Pipe outside diameter mm in Dimension A mm Dimension B mm Flare tool for R410A clutch type 6 35 1 4 0 to 0 5 9 1 9 52 3 8 13 2 12 70 1 2 16 6 15 88 5 8 19 7 19 05 3 4 24 0 When using conventional flare tools to flare ...

Page 5: ...ay cause burning of the electric parts Connect the connection cables firmly to the terminal block Imperfect installation may cause a fire Always fasten the outside covering of the connection cable with the cable clamp If the insulator is chafed electric discharge may occur Always connect the ground wire Do not use the earth screw of the indoor unit for the connection other than a specified outdoor...

Page 6: ...ng by pressing the test run button the OPERATION Lamp and TIMER Lamp will simultaneously flash slowly Using the wired remote control Option For the operation method refer to the operating manual 1 Stop the air conditioner operation 2 Press the master control button and the fan control button simultaneously for 2 seconds or more to start the test run Test run display 3 Press the start stop button t...

Page 7: ...mote controller cord 20 mm 13 2 Installing wired remote controller terminal external connect kit terminal sold separately 1 Remove the screw on the control box as shown on the top right of the figure below 2 Release both bottom clasps at the sides in the direction of the arrow as circled in the bottom left of the figure below Pull and remove the cover 2 1 Cover 3 Connect the wired remote controlle...

Page 8: ...ethod of the control box is different for each destination country See figure below When installing reuse the screw that was removed in 13 3 2 Removing control box 2 Secure the control box with a screw Use a long screw 3 2 3 Fasten the earth wires of the heat exchanger together as shown in the left figure above Use a short screw here 4 Hitch the wires onto the fixtures as shown in the oval circles...

Page 9: ... set for the signal code The signal codes that are set through this process are applicable only to the signals in the FUNCTION SETTING For details on how to set the signal codes through the normal process refer to Remote control ler signal code 1 Press SET TEMP button to change the signal code between Match the code on the display to the air conditioner signal code initially set to If the signal c...

Page 10: ...ng Setting Description Function Number Setting Value No 42 00 Yes 01 If setting value is 00 Room temperature is controlled by the indoor unit temperature sensor If setting value is 01 Room temperature is controlled by either indoor unit temperature sensor or remote con troller unit sensor Remote controller signal code Change the indoor unit Signal Code depending on the remote controllers Factory s...

Page 11: ...ion error 6 3 Inverter error 6 4 Active filter error PFC circuit er ror 6 5 Trip terminal L error 6 10 Display PCB microcomputers communication error 7 1 Discharge temp sensor error 7 2 Compressor temp sensor error 7 3 Outdoor unit Heat Ex liquid temp sensor error 7 4 Outdoor temp sensor error 7 5 Suction Gas temp sensor error 7 6 2 way valve temp sensor error 3 way valve temp sensor error 7 7 Hea...

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