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AMP Research PowerStep, Installation Manual

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AMP Research PowerStep Installation Manual Download Page 5

www.amp-research.com

5/3

IM7704 rev 07.02.5

A M P   R E S E A R C H   P O W E R S T E P

T M

  –   F O R D   S u p e r D u t y

28

x2

Gear Cover

29

x2 

Motor

32

Double-diode

x2

(Not required for all applications

See Wiring Guides for details) 

3

Tubing 

(installation tool)

30

x2

Connecting wire (red)

Summary of Contents for PowerStep

Page 1: ...q Safety goggles q Measuring tape q 10 mm socket q 13 mm socket q 1 2 socket q Ratchet wrench and extension q Wire crimpers q Wire stripper cutter q 3 16 hex key wrench allen wrench q 4mm hex key wren...

Page 2: ...ly carefully CAUTION Dropping the assembly or any excessive impact MAY cause damage to the motor Instructions 1 Position the gear cover in place as shown if not already in place 2 Seat motor into posi...

Page 3: ...bly D B A End cap left x1 B End cap right x1 C T nut insert x2 D Socket cap screw x2 E End cap wedge right x1 F End cap wedge left x1 A C E F Cut Dimension 2 Motor Linkage assembly 5 Wire harness 3 Id...

Page 4: ...x2 Cable tie 7 20 x20 23 LED Lamp x4 15 x6 5 16 Flange Bolt 13 M5 Washer x6 12 x6 M5 Hex Bolt 24 Butt Connector x10 14 x4 M6 Flange Bolt Upper Mount Spacer 19 x4 25 LED Light Bracket x4 5 16 18 Carri...

Page 5: ...2 15 A M P R E S E A R C H P O W E R S T E P T M F O R D S u p e r D u t y 28 x2 Gear Cover 29 x2 Motor 32 Double diode x2 Not required for all applications See Wiring Guides for details 31 Tubing ins...

Page 6: ...icle Set rail up into position Starting with the rear bracket work towards the two front brackets Insert U nuts 21 into position Use provided button head bolts 9 with washers 10 and Flange Nut 11 on l...

Page 7: ...ing a 13mm socket Torque linkage bolts 4x 8 from step 3 to 16 ft lbs Next use a 10mm socket torque linkage spacer bolt 2x 12 from step 6 to 8 ft lbs Once linkages are tight cycle board to verify steps...

Page 8: ...gh fastener cutouts in sheet metal as shown Position controller as shown above and cinch down tie wraps to secure controller in place Connect harness to controller Make sure that locking tabs on contr...

Page 9: ...E See Wiring Guides for wiring details Roll back carpet and pull trigger wire through grommet 18 Connecting Wire or leg of Double Diode 6 Roll back carpet See Detail See wiring guides for details and...

Page 10: ...P T M F O R D S u p e r D u t y 18 See wiring guides and step by step instrctions colors and precedures will vary per model year Connecting Wire Door Ajar Wire 15 Insert plastic tube Remove door ligh...

Page 11: ...ECTING WIRE 15 To rear door wire splicing CONNECTING WIRE Thread wire through tube then remove tube 6 rear door ajar wire TRIGGER WIRE CONNECTING WIRE 18 open leg of double diode harness rear door aja...

Page 12: ...he lamp wires Red to Red Black to Black Once Crimped use heat gun to shrink tube Close and wrap conduit with electrical tape Secure all loose wires with cable ties Pull lamp wires upward to avoid any...

Page 13: ...oth Power Steps or until 5 minutes has expired with the doors open When the lights timeout after 5 minutes they can be reillumintated by closing and opening any door of vehicle FINAL SYSTEM CHECK Chec...

Page 14: ...product itself or the repair or replacement of any component part thereof found by the factory to be defective within the time period specified The decision to repair or replace is wholly within the d...

Page 15: ...CAUTION Handle the motor and linkage assemblies with care when installing Dropping can damage motor Remove fuse from wiring harness during installation Failure to do so could result in severe electri...

Page 16: ...d of red connecting wire 6 Using supplied Posi Tap connectors splice remaining leg of double diode harness into rear door ajar wire light green with yellow stripe Caution You may nd two wires with the...

Page 17: ...ring CAUTION You will nd two wires with these colors the correct wire will ground when the door is open ohm meter will read low resistance with door open and OL with door closed www amp research com 3...

Page 18: ...g Passenger side wiring SINGLE DIODES REQUIRED If diodes were not ordered with kit they can be ordered at no charge and shipped UPS Ground by calling 1 888 983 2206 www amp research com 4 11 IM75104 r...

Page 19: ...Step trigger wire into rear door ajar wire light green with yellow stripe located under front sill plate CAUTION You will nd two wires with these colors the correct wire will ground when the door is...

Page 20: ...ry 02 03 W O NOTE The two wires to each of the motor plugs orange and white must be reversed Passenger side wiring Driver side wiring www amp research com 6 11 IM75104 rev 08 22 07 A M P R E S E A R C...

Page 21: ...2001 and older models the factory harness does not split and cross over from passenger to driver side under front seats but does on all other model years Driver side wiring Passenger side wiring www a...

Page 22: ...ular Cab Extended Cab With remote keyless entry 04 06 W Passenger Side Passenger side wiring Driver side wiring www amp research com 8 11 IM75104 rev 08 22 07 A M P R E S E A R C H P O W E R S T E P F...

Page 23: ...keyless entry 02 03 W NOTE The two wires to each of the motor plugs orange and white must be reversed Passenger side wiring Driver side wiring www amp research com 9 11 IM75104 rev 08 22 07 A M P R E...

Page 24: ......

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